RANCANGAN PERBAIKAN IMPLEMENTASI SISTEM RELIABILITY CENTERED MAINTENANCE UNTUK MENINGKATKAN PRODUKTIFITAS DI INDUSTRI PENGOLAHAN GAS

PRADITA, BAYU SURYA (2022) RANCANGAN PERBAIKAN IMPLEMENTASI SISTEM RELIABILITY CENTERED MAINTENANCE UNTUK MENINGKATKAN PRODUKTIFITAS DI INDUSTRI PENGOLAHAN GAS. S2 thesis, Universitas Mercu Buana Jakarta-Menteng.

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Abstract

Penelitian ini bertujuan untuk mengetahui faktor apa saja ada dalam implementasi reliability centered maintenance yang dapat menekan angka equipment downtime dan meningkatkan produktivitas serta untuk mengetahui rancangan dan pengembangan perbaikan sistem perawatan yang dilandaskan pada sistem reliability centered maintenance untuk mendapatkan tingkat produktivitas yang baik pada Industri pengolahan Gas. Dengan berdasarkan prespektif karyawan untuk penentuan kriteria dan indikator yang dituangkan dalam questioner pada variabel preventive, predictive, reaktive serta variabel produktivitas. Populasi dalam penelitian ini adalah adalah karyawan divisi operasional dan perawatan LPG plant tambun sebanyak 60 karyawan, dengan sampel jenuh. Metode analisis data dalam penelitian ini menggunakan Structural Equation Model-Partial Least Square (SEM-PLS) dengan hierarchical component dengan model pengukuran refelektifreflektif dari tiga konstruk lower-order dan tiga konstruk higher-order serta RCFA dengan metode Root cause analysis yaitu pareto chart, fishbone diagram, dan whywhy analysis. Realibility Centered Maintenance (RCM) ditemukan memiliki pengaruh positif dan signifikan terhadap productivity dan Equipment downtime. Equipment downtime berperan sebagai variabel mediasi pada hubungan Realibility Centered Maintenance (RCM) terhadap productivity. Realibility Centered Maintenance (RCM) dengan konstruk lower ordernya Preventive Maintanance, Predictive Maintanance, dan Reactive Maintanance ditemukan memiliki pengaruh positif dan signifikan terhadap productivity. Dengan pareto chart ditemukan penyebab ketidaksesuaian terbesar dan ditindaklanjuti dengan RCFA untuk mencari akar masalah serta metode 5W1H digunakan untuk menyelesaikan masalah. Implementasi perbaikan maintenanace strategy dilakukan dengan penerapan dan implementasi RCM, menghasilkan peningkatan nilai OEE dari sebelumnya 72,5 pada tahun 2020 menjadi 76 pada 2022. This study aims to find out what factors exist in the implementation of reliability-centered maintenance that can reduce the number of equipment downtime and increase productivity and find out the design and development of maintenance system model improvements based on the reliability-centered maintenance system to get a good level of productivity in the Gas processing industry. Based on the employee's perspective to determine the criteria and indicators as outlined in the questionnaire. The population in this study was 60 employees of the operational and maintenance division of the LPG plant, with a saturated sample. The data analysis method in this study uses a Structural Equation Model-Partial Least Square (SEM-PLS) with hierarchical components with a reflectivereflective measurement model of three lower-order constructs and three higher-order constructs and RCFA with the Root cause analysis method, namely Pareto chart, fishbone diagram, and why-why analysis. Reliability Centered Management (RCM) was found to positively and significantly influence productivity and Equipment downtime. Equipment downtime acts as a mediating variable in the relationship of reliability centered management (RCM) to productivity. Reliability-centered management (RCM) with its lower order construct Preventive Maintenance, Predictive Maintenance, and Reactive Maintenance was found to positively and significantly influence productivity. Using Pareto chart found the cause of the biggest discrepancy and followed up with RCFA to find the root of the problem and the 5W1H method use for find cause the problem. The implementation of the maintenance strategy improvement is carried out by implementing and implementing RCM, resulting in an increase in the OEE value from the previous 72.5 in 2020 to 76 in 2022.

Item Type: Thesis (S2)
NIM/NIDN Creators: 55320110007
Uncontrolled Keywords: Realibility Centered Management, Equipment downtime, productivity, SEM PLS
Subjects: 600 Technology/Teknologi > 670 Manufacturing/Manufaktur, Pabrik-pabrik
Divisions: Pascasarjana > Magister Teknik Industri
Depositing User: Priyo Raharjo
Date Deposited: 06 Sep 2022 06:38
Last Modified: 06 Sep 2022 06:38
URI: http://repository.mercubuana.ac.id/id/eprint/68835

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