KURNIA, HIBARKAH (2021) ANALISA PENINGKATAN KUALITAS KAUS KAKI JENIS SINGLE DENGAN PENDEKATAN DMAIC PADA INDUSTRI GARMENT DI INDONESIA. S2 thesis, Universitas Mercu Buana Jakarta-Menteng.
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Abstract
Industri Garment khususnya industri kaus kaki rajutan dan sejenisnya mengalami penurunan produksi, hal ini dikarenakan masih banyak cacat produksi yang dihasilkan. Beberapa industri kaus kaki mempunyai kemiripan proses sehingga cacat yang paling dominan adalah pada bagian Knitting. Tujuan dari penelitian ini adalah untuk menganalisa faktor penyebab cacat dominan, mengusulkan perbaikan cacat dominan dengan pendekatan metode DMAIC. Metode penelitian yang digunakan adalah dengan penerapan Six Sigma dengan pendekatan metode DMAIC. Hasil dari penelitian ini, telah ditemukan faktor-faktor penyebab cacat dominan kaus kaki diantaranya jarum linking tidak cocok sebesar 504 RPN, hardness yarn bervariasi sebesar 441 RPN, gumpalan benang di cutter sebesar 384 RPN, pemeriksaan kaus kaki langsung masuk plat sebesar 294 RPN, posisi brush tidak pas sebesar 504 RPN, cara setting finger terlalu tinggi sebesar 441 RPN, tension yarn dalam terlalu kencang sebesar 504 RPN, dan cara setting uki bako terlalu mundur sebesar 441 RPN. Semua upaya hasil perbaikan dimasukan dalam SOP dan KPI agar semua tindakan perbaikan dapat didokumentasikan dan disosialisasikan kepada karyawan. Untuk hasil pengukuran level sigma sebelum perbaikan sebesar 3,7017 dan sesudah perbaikan sebesar 3,9614, artinya ada peningkatan level sigma sesudah perbaikan kualitas kaus kaki jenis single sebesar 7%. ==== The Garment industry, especially the knitted socks industry and the like, has experienced a decline in production, this is because there are still many production defects that are produced. Some sock industries have similar processes so that the most dominant defect is in the knitting part. The purpose of this study is to analyze the factors causing the dominant defect, propose the improvement of the dominant defect with the implementation of the DMAIC method approach. The research method used is the implementation of Six Sigma with the DMAIC method approach. The results of this study, it was found that the factors causing the dominant defect of the sock include unsuitable linking needles at 504 RPN, yarn hardness varies by 441 RPN, thread clumps in the cutter at 384 RPN, examination of socks directly into the plate of 294 RPN, position the brush is not right at 504 RPN, the finger setting method is too high at 441 RPN, the inner yarn tension is too tight at 504 RPN, and the uki bako setting is too backward at 441 RPN. All improvement efforts are included in SOPs and KPIs so that all corrective actions can be documented and socialized to employees. The results of the measurement of the sigma level before the improvement is 3.7017 and after the improvement is 3.9614, which means that there is an increase in the sigma level after the improvement in the quality of the single type socks by 7%.
| Item Type: | Thesis (S2) |
|---|---|
| NIM/NIDN Creators: | 55319120023 |
| Uncontrolled Keywords: | DMAIC, Garment, Kaus Kaki Single, Perbaikan Kualitas, Six Sigma, KPI, DMAIC, Garment, Knit Socks Single, KPI, Six Sigma, Quality Improvement |
| Subjects: | 600 Technology/Teknologi > 670 Manufacturing/Manufaktur, Pabrik-pabrik |
| Divisions: | Pascasarjana > Magister Teknik Industri |
| Depositing User: | Priyo Raharjo |
| Date Deposited: | 23 Feb 2022 07:11 |
| Last Modified: | 23 Feb 2022 07:11 |
| URI: | http://repository.mercubuana.ac.id/id/eprint/56674 |
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