SAPUTRA, YOGY YAYANG (2020) ANALISA PERBAIKAN TINGKAT CACAT PRODUK PADA INDUSTRI RITSLETING MELALUI KOMBINASI QUALITY IMPROVEMENT TOOLS. S2 thesis, Universitas Mercu Buana Jakarta.
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Abstract
In its development, the textile industry sector is much faster than other industrial sectors in Indonesia. This development can be seen from the quantity of textile industry built and the quality of technology used. Data at Zipper Companies Union (SPZ) in Indonesia with a total of 14 well-known companies throughout Indonesia over the period of 5 years March 2014 - March 2018, at least the total product defect rate averaged 4%, related to problems with product quality. The purpose of this research is to see how to reduce the level of product defects through the combined method of Quality Improvement Tool with DMAIC approach. There are process failures caused by not being in the middle, sensors are limited to overcoming certain areas instead of accurate SOP (Standard Operating Procedures) and errors when installing the machine in the assembly line. Therefore, improvements are made that can reduce the rate of defective products by 65% from an average of 4% to 1.4% in the installation process, as well as standard work, repair of flow charts and check sheets to overcome this problem to prevent recurrence. Keywords: Quality Improvement, DMAIC, Fishbone, Pareto, 5why analysis, 5W + 1H, Kaizen Dalam perkembangannya sektor industri textile jauh lebih cepat dibandingkan sektor industri lainnya yang ada di indonesia. Perkembangan tersebut dapat terlihat dari kuantitas jumlah industri textile yang dibangun maupun kualitas teknologi yang digunakan. Data dalam Serikat Perusahan Zipper (SPZ) di indonesia dengan total sebanyak 14 perusahaan yang tersebar di seluruh indonesia dalam kurun waktu 5 tahun terakhir periode Maret 2014 – Maret 2018 , setidaknya banyaknya tingkat cacat produk rata-rata sejumlah 4%, terkait dengan masalah terhadap quality product. Tujuan dari penelitian yang dilakukan adalah dapat mengetahui cara untuk menurunkan tingkat cacat produk melalui metode kombinasi dari Quality Improvement Tools dengan pendekatan DMAIC. Terdapat kegagalan proses yang disebabkan tidak center posisi dies, keterbatasan sensor untuk mendeteksi area tertentu serta belum tepatnya SOP (Standard Operational Procedure) dan kesalahan pada saat melakukan setting mesin pada line assembly. Sehingga dilakukan Improvement yang dapat menurunkan tingkat produk cacat sebesar 65% dari average 4% menjadi 1.4% pada assembly process, serta dilakukan Standardized Work, perbaika Flow Chart dan Check Sheet untuk mengatasi hal tersebut agar tidak berulang. Keyword : Quality Improvement, DMAIC, Fishbone, Pareto, 5why’s Analysis, 5W+1H, Kaizen
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