Kunarto, Kunarto (2012) Kajian Usulan Peningkatan Kinerja Mesin Memotong Biji Plastik Bedasarkan Analisis Overall Equalipment Effeectiveness(OEE). S2 thesis, Universitas Mercu Buana Jakarta-Menteng.
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Abstract
PT. BPI merupakansebuahperusahaan yang memproduksibijiplastik yang tidakterlepasdarimasalah yang berkaitandenganefektivitasmesin yang diakibatkanolehSix-big losses. Hal inidapatdilihatdarifrekwensikerusakan yang terjadipadamesin yang mengakibatkanproduktifitasmenjaditurun.Akibat lain yang ditimbulkanolehkerusakanmesinkualitasproduk yang dihasilkantidaksesuaidengan standard kualitas yang ditetapkan, danbahkanmenghasilkanproduk rework. Olehkarenaitudiperlukanmetode yang efektifdanefisiendalampemeliharaanmesin agardapatmenanggulangidanmencegahmasalah yang terjadi. TPM merupakanmetode yang dikembangkan di Jepang yang dapatdigunakanuntukmeningkatkanproduktivitasdanefisiensiproduksi. Pemeliharaanmesin yang tidaktepattidakhanyamenyebabkankerusakanmesinsaja, tetapiakanmengakibatkankerugian lain yang disebutdenganSix-big losses. Salah satutujuan TPM yaituuntukmeningkatkanefektivitasmesindengancarameningkatkanfungsidankinerj amesin agar dapatmengurangiSix-big losses. Objek yang ditelitiadalahmesinpemotongbijiplastik.Langkahawaldalammelakukananalisaefekti vitasmesinyaitudenganmelakukanperhitunganOverall Equipment Efectivennes, danselanjutnyamelakukanperhitungandananalisaSix-big Losses. Dari data Six-big Lossestersebutdicaridandianalisafaktor yang paling dominan yang menyebabkanefisiensimesinrendah, kemudianmencarifaktorpenyebabrendahnyaefisiensimesintersebutdenganmenggun akanFishbone diagram. Data yang digunakan data periodesatutahundarijanuari – desember 2010.Selamaperiodetersebutdiperoleh data Overall Equipment Efectivenessantara 67,16 % - 78,03 %, nilairasioAvailabilityantara 82,32 % - 89,41 %, rasioEfficiency performaantara 83,71 % - 90,63 % sedangkanrasioRate of Qualityantara 96.30% – 97.46 %. SedangkanuntuknilaikerugianSix-big Lossesyang paling dominandisebabkanolehfaktorReduced speed losses. Kata Kunci : Total Productive Maintenance (TPM), Overall Equipment Effectiveness (OEE), Six-big Losses. BPI is a company that produces plastic pellets that can not regardless of the problems associated with the effectiveness of production machinery or equipment caused by the Six-big losses. It can be seen from the frequency of damage to the machine that resulted in productivity to be down. Another result of damage caused by the engine is not the quality of products produced in accordance with specified quality standards, and even produce a product rework. Therefore we need measures of effective and efficient in the maintenance of production machinery or equipment to be able to prevent such problems. TPM is a method developed in Japan that can be used to improve productivity and efficiency of production companies using the machinery or equipment actively production. Handling machines or production equipment that is not appropriate is not only displaced the engine damage, but will be impact to another loss to the Six- big losses. One purpose of TPM is to increase the effectiveness of the engine by increasing the functionality and performance of the machine in order to reduce the Six-big losses contained in the machine. Object under study is a cutting machine plastic pellets. In the early stages of upgrading the effectiveness of the engine is by measuring Overall Equipment Efectivennes, and then take measurements and analysis-Big Six Losses. From Six- Big Losses data is searched and analyzed the most dominant factor that causes low efficiency of the engine, then look for the factors causing the low efficiency of the machine by using the Fishbone diagram. Data that utilized by period data a year of January – December 2010. Up to that period is acquired data Overall Equipment Effectiveness’ among 67,16 % - 88,03 %, ratio point Availability among 82,32 % - 89,41 %, ratio Efficiency Performa among 83,71 % - 90,63 % , meanwhile ratio of Quality's rate among 96.30% – 97.46 %. anddominance factor losses for Six-big losses analysis is caused by Reduced speed losses. Key word :Total Productive Maintenance (TPM), Overall Equipment Effectiveness (OEE), Six big Losses
| Item Type: | Thesis (S2) |
|---|---|
| Call Number CD: | CDT-553-12-010 |
| Call Number: | TI /53/13/007 |
| NIM/NIDN Creators: | 55309120025 |
| Uncontrolled Keywords: | Total Productive Maintenance(TPM) |
| Subjects: | 600 Technology/Teknologi > 670 Manufacturing/Manufaktur, Pabrik-pabrik |
| Divisions: | Pascasarjana > Magister Teknik Industri |
| Depositing User: | Admin Perpus UMB |
| Date Deposited: | 03 Jan 2013 14:23 |
| Last Modified: | 11 Jul 2022 03:18 |
| URI: | http://repository.mercubuana.ac.id/id/eprint/38404 |
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