UMAR, YANDI (2025) ANALISIS MAINTENANCE GAS COMPRESSOR DENGAN INTEGRASI TOTAL PRODUCTIVE MAINTENANCE (TPM) DAN REALIBILITY CENTERED MAINTENANCE (RCM) DI GAS PLANT. S2 thesis, Universitas Mercu Buana Jakarta.
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Abstract
The gas compressor package is one of the main and vital equipment, which operates 24 hours non-stop in the gas plant. For this reason, the reliability, availability, and safety of equipment and facilities are paramount in its operation. However, what occurs in the field, the high frequency of damage causes high downtime, and has a direct impact on the production process and maintenance costs. Unit shutdowns are caused by mechanical or electrical failures due to suboptimal maintenance and maintenance planning activities carried out. It is necessary to implement a Total Productive Maintenance (TPM) culture to encourage operator participation in routine maintenance and maintenance activities, while the Reliability Centered Maintenance (RCM) method is useful for establishing risk-based maintenance policy strategies and crisis functions. Data collected from the history of damage that occurred in the gas compressor package, then analyzed using Failure Mode and Effect Analysis (FMEA), Fishbone and calculating Overall Equipment Effectiveness (OEE). The results of the study before the implementation of TPM and RCM, with an OEE value of 73.08%, the OEE value is still far below the JIPM standard of 85%. After the OEE value was implemented, it was 94.46%, an increase of 21.38% from the previous value. There was a significant improvement in availability from 75.84% to 95.92% due to the reduced frequency of shutdowns and downtime, which reflects positively on the company. Keywords: Maintenance, TPM, RCM, FMEA, Fishbone Gas compressor package merupakan salah satu peralatan utama dan vital, yang beroperasi 24 jam non-stop didalam gas plant. Untuk itu dibutuhkan keandalan (Reliability), ketersediaan (Availability), dan keselamatan (Safety) peralatan serta fasilitas menjadi hal yang terpenting dalam pengoperasiannya. Namun yang terjadi dilapangan, tingginya frekuensi kerusakan yang menyebabkan downtime tinggi, serta berdampak langsung pada proses produksi dan biaya perawatan. Unit shutdown disebabkan kegagalan mekanis atau electric karena kurang optimalnya kegiatan perencanaan pemeliharaan dan perawatan yang dilakukan. Perlukan diterapkan budaya Total Productive Maintenance (TPM) untuk mendorong partisipasi operator dalam kegiatan pemeliharaan dan perawatan rutin, sedangkan metode Reliability Centered Maintenance (RCM) berguna untuk menetapkan startegi kebijakan perawatan berbasis resiko dan fungsi krisis. Data yang dikumpulkan dari histori kerusakan yang terjadi pada gas compressor package, kemudian di analisis menggunakan Failure Mode and Effect Analysis (FMEA), Fishbone serta menghitung Overall Equipment Effectiveness (OEE). Hasil penelitian sebelum penerapan TPM dan RCM, nilai OEE sebesar 73,08%, nilai OEE tersebut masih jauh dibawah standart JIPM sebesar 85%. Setelah diterapkan nilai OEE= 94,46%, meningkat sebesar = 21,38% dari sebelumnya. Ada perbaikan yang signifikan di availability dari 75,84% menjadi 95,92%, karena berkurangnya frekuensi shutdown dan downtime, ini memberikan citra baik untuk Perusahaan. Kata Kunci : Maintenance, TPM, RCM, FMEA, Fishbone
| Item Type: | Thesis (S2) |
|---|---|
| Call Number CD: | CD/553. 25 005 |
| NIM/NIDN Creators: | 55322110008 |
| Uncontrolled Keywords: | Maintenance, TPM, RCM, FMEA, Fishbone |
| Subjects: | 600 Technology/Teknologi > 650 Management, Public Relations, Business and Auxiliary Service/Manajemen, Hubungan Masyarakat, Bisnis dan Ilmu yang Berkaitan 600 Technology/Teknologi > 690 Buildings/Teknik Bangunan > 692 Auxiliary Construction Practices/Lain-lain yang Berhubungan dengan Pekerjaan Konstruksi > 692.5 Estimates of Labor, Time, Materials/Prakiraan Biaya Tenaga Kerja, Waktu dan Bahan-bahan 700 Arts/Seni, Seni Rupa, Kesenian > 750 Painting and Paintings/Seni Lukis dan Lukisan > 758 Other Subjects/Subjel Lainnya > 758.6 Industrial and Technical Subjects/Subjek Industri dan Teknik |
| Divisions: | Pascasarjana > Magister Teknik Industri |
| Depositing User: | khalimah |
| Date Deposited: | 20 Oct 2025 07:10 |
| Last Modified: | 20 Oct 2025 07:10 |
| URI: | http://repository.mercubuana.ac.id/id/eprint/99523 |
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