ANUGRAH, DIMAS (2025) PERANCANGAN SISTEM MAINTENANCE SEDERHANA UNTUK MENINGKATKAN EFEKTIVITAS PERAWATAN ALAT PRODUKSI PADA CV. LEVEL EASY MENGGUNAKAN METODE PREVENTIVE MAINTENANCE PLANNING. S1 thesis, Universitas Mercu Buana Jakarta.
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Abstract
CV. Level Easy, a screen printing company based in Jakarta, has been experiencing high levels of equipment downtime, which hinders operations. This study aims to design a Preventive Maintenance Planning (PMP) system to improve maintenance effectiveness and reduce downtime. The research utilizes Failure Mode and Effects Analysis (FMEA) to identify maintenance priorities based on historical data of equipment failures and downtime over the past two years. A descriptive method is applied to analyze the effectiveness of the PMP implementation. The design process involves identifying critical components, developing a periodic maintenance schedule, and establishing a Standard Operating Procedure (SOP) for implementation. The results indicate that implementing the PMP system significantly reduces downtime and lowers maintenance costs, thereby improving the availability and operational effectiveness of production equipment. With a wellplanned maintenance system, the company can optimize productivity and minimize the risk of recurring equipment failures in the future.. Keywords: Preventive Maintenance Planning, Downtime, Failure Mode and Effects Analysis (FMEA), Operational Effectiveness, Screen Printing Industry. CV. Level Easy, perusahaan sablon di Jakarta, mengalami tingginya downtime peralatan produksi yang menghambat operasional. Penelitian ini bertujuan merancang sistem Preventive Maintenance Planning (PMP) untuk meningkatkan efektivitas perawatan dan mengurangi downtime. Penelitian ini menggunakan analisis Failure Mode and Effects Analysis (FMEA) untuk mengidentifikasi prioritas perawatan berdasarkan data historis kerusakan dan downtime selama dua tahun terakhir. Metode deskriptif diterapkan dalam menganalisis efektivitas penerapan PMP. Proses perancangan melibatkan identifikasi komponen kritis, penyusunan jadwal perawatan berkala, serta Standard Operating Procedure (SOP) untuk pelaksanaannya. Hasil penelitian menunjukkan bahwa penerapan sistem PMP secara signifikan mengurangi downtime dan menekan biaya perawatan, sehingga meningkatkan ketersediaan serta efektivitas operasional peralatan produksi. Dengan adanya sistem perawatan yang terencana, perusahaan dapat mengoptimalkan produktivitas dan meminimalkan risiko kerusakan berulang di masa mendatang. Kata Kunci: Preventive Maintenance Planning, Downtime, Failure Mode and Effects Analysis (FMEA), Efektivitas Operasional, Industri Sablon.
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