HADI, VIQI MUHAMMAD (2025) ANALISIS DAN PENGUKURAN EFEKTIVITAS MESIN GORDON P-801 MENGGUNAKAN METODE OVERALL EQUIPMENT EFFECTIVENESS (OEE) DAN SIX BIG LOSSES PADA UMKM DIANO GRAFINDO. S1 thesis, Universitas Mercu Buana Jakarta.
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Abstract
This study aims to analyze the operational effectiveness of the Gordon P-801 machine at UMKM Diano Grafindo using the Overall Equipment Effectiveness (OEE) method and the Six Big Losses approach. Initial calculations showed that the average OEE value over a five-month observation period was only 26.52%, far below the world-class standard of 85%. Based on the Six Big Losses analysis, the three major types of losses affecting machine performance were identified as Idling & Minor Stoppage Losses (44.60%), Reduced Speed Losses (32.12%), dan Equipment Failure Losses (31.68%). A fishbone diagram analysis revealed that the root causes of these losses fall into five categories: manpower, machine, material, method, and environment. Low operator understanding, irregular maintenance, poor-quality raw materials, and an inadequate working environment were the dominant contributing factors to reduced machine effectiveness. To address these issues, several improvement strategies were developed, including enhancing operator skills and discipline, adding production aids, organizing the supply system, optimizing production speed, implementing scheduled preventive maintenance, and introducing autonomous maintenance practices. Following the implementation of these strategies, a significant increase in the average OEE value was observed, rising by 24.53%, with a final result of 51.05%. This improvement indicates that the applied strategies have had a positive impact on machine effectiveness and have brought production performance closer to the world-class standard. Keywords: OEE, Six Big Losses, downtime, machine effectiveness, UMKM Penelitian ini bertujuan untuk menganalisis efektivitas kerja Mesin Gordon P-801 di UMKM Diano Grafindo dengan menggunakan metode Overall Equipment Effectiveness (OEE) dan pendekatan Six Big Losses. Hasil perhitungan awal menunjukkan bahwa nilai rata-rata OEE selama lima bulan pengamatan hanya mencapai 26.52%, jauh di bawah standar kelas dunia sebesar 85%. Berdasarkan analisis Six Big Losses, ditemukan bahwa tiga jenis kerugian terbesar yang memengaruhi kinerja mesin adalah Idling & Minor Stoppage Losses (44.60%), Reduced Speed Losses (32,12%), dan Equipment Failure Losses (31,68%). Melalui analisis fishbone diagram, penyebab utama dari kerugian tersebut dikategorikan dalam lima faktor, manusia, mesin, material, metode, dan lingkungan. Rendahnya pemahaman operator, perawatan mesin yang tidak teratur, kualitas bahan baku yang kurang baik, serta kondisi kerja yang kurang mendukung menjadi faktor dominan penyebab menurunnya efektivitas. Sebagai solusi, dirancang sejumlah strategi perbaikan, antara lain peningkatan keterampilan dan kedisiplinan operator, penambahan alat bantu produksi, penataan sistem pasokan, optimalisasi kecepatan produksi, pemeliharaan preventif berkala, serta penerapan autonomous maintenance. Setelah penerapan perbaikan tersebut, terjadi peningkatan signifikan pada nilai OEE rata-rata sebesar 24.53%, dengan hasil akhir mencapai 51,05%. Peningkatan ini menunjukkan bahwa strategi perbaikan yang diterapkan telah memberikan dampak positif terhadap efektivitas mesin dan mendekatkan kinerja produksi menuju standar kelas dunia. Kata kunci: OEE, Six Big Losses, downtime, efektivitas Mesin, UMKM
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