NOVITA, CLARA ELVA (2025) ANALISIS TOTAL PRODUCTIVE MAINTENANCE DENGAN METODE OVERALL EQUIPMENT EFFECTIVENESS (OEE) PADA MESIN BUBUT Y DI PT. USAHA SAUDARA MANDIRI. S1 thesis, Universitas Mercu Buana Jakarta.
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Abstract
PT. Usaha Saudara Mandiri is a manufacturing company specializing in the design, production, and supply of electric heating equipment. One of its machines, the Y lathe machine, has an actual downtime value of 1,014 minutes. This figure is considered high compared to other machines, affecting the low Overall Equipment Effectiveness (OEE) score. The purpose of this study is to calculate the OEE value of the Y lathe machine. The calculated OEE value helps identify the highest type of losses using the Six Big Losses approach. The average OEE value of the Y lathe machine from October 2023 to March 2024 was 47%, with the lowest recorded value of 36% in January 2024. This figure is still below the world-class standard of 85%. Based on the Six Big Losses analysis, the highest loss type contributing to the low OEE value is reduce speed loss, with a percentage of 75.3%. As an improvement effort, the implementation of the Total Productive Maintenance (TPM) method is proposed, including planned maintenance, autonomous maintenance, quality management, focused improvement, and training and education to address reduce speed loss. Keywords: Downtime, OEE, Six Big Losses, TPM PT. Usaha Saudara Mandiri adalah perusahaan manufaktur yang berfokus pada perancangan, produksi, dan penyediaan alat pemanas elektrik. Salah satu mesin, yaitu mesin bubut Y memiliki nilai actual downtime 1.014 menit. Nilai tersebut termasuk kategori tinggi dibandingkan mesin lainnya, sehingga memengaruhi rendahnya nilai Overall Equipment Effectiveness (OEE). Tujuan penelitian untuk menghitung nilai OEE mesin bubut Y. Nilai OEE mesin bubut Y yang dihitung dapat mengidentifikasi jenis losses tertinggi dengan pendekatan six big losses. Nilai rata-rata OEE mesin bubut Y dari periode Oktober 2023 sampai Maret 2024 adalah 47%, dengan nilai terendah sebesar 36% pada Januari 2024. Nilai ini masih dibawah standar kelas dunia sebesar 85%. Berdasarkan analisis six big losses, jenis kerugian tertinggi yang memengaruhi rendahnya nilai OEE adalah reduce speed loss dengan persentase 75,3%. Sebagai upaya perbaikan, diusulkan penerapan metode Total Productive Maintenance (TPM), yaitu planned maintenance, autonomous maintenance, quality management, focused improvement, dan training and education untuk mengatasi reduce speed loss. Kata Kunci: Downtime, OEE, Six Big Losses, TPM
Item Type: | Thesis (S1) |
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Call Number CD: | FT/IND. 25 017 |
NIM/NIDN Creators: | 41621010005 |
Uncontrolled Keywords: | Downtime, OEE, Six Big Losses, TPM |
Subjects: | 600 Technology/Teknologi > 620 Engineering and Applied Operations/Ilmu Teknik dan operasi Terapan 600 Technology/Teknologi > 650 Management, Public Relations, Business and Auxiliary Service/Manajemen, Hubungan Masyarakat, Bisnis dan Ilmu yang Berkaitan > 653 Shorthand/Penulisan Cepat, Penulisan dengan Tangan > 653.3 Machine Systems/Sistem Mesin 600 Technology/Teknologi > 650 Management, Public Relations, Business and Auxiliary Service/Manajemen, Hubungan Masyarakat, Bisnis dan Ilmu yang Berkaitan > 658 General Management/Manajemen Umum > 658.3 Personnel Management/Manajemen Personalia, Manajemen Sumber Daya Manusia, Manajemen SDM |
Divisions: | Fakultas Teknik > Teknik Industri |
Depositing User: | khalimah |
Date Deposited: | 18 Feb 2025 01:16 |
Last Modified: | 18 Feb 2025 01:16 |
URI: | http://repository.mercubuana.ac.id/id/eprint/94282 |
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