ARUMA, BELLA (2021) RANCANG BANGUN INSTALASI PANEL KONTROL KENDALI OTOMATIS TRIPPER CAR CONVEYOR PADA PROSES PENGISIAN BATU KAPUR DI LIMESTONE STORAGE PLANT 10 PT. INDOCEMENT TUNGGAL PRAKARSA. S1 thesis, Universitas Mercu Buana Jakarta.
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Abstract
The 10th factory of PT. Indocement Tunggal Perkasa, which is located in Palimanan Cirebon, has a stockpile limestone storage, which is longitudinally shaped and is divided into 3 compartments in the Pile Zone. Pile 1 and 2 are filled with limestone (limestone) while Pile 3 is filled with trash. The stock pile selection, arrangement is regulated by the Local Tripper Car Conveyor operator in the field. The Tripper Car Conveyor control system on limestone storage P10 is not yet automatic, it is only controlled using a control panel which is operating in manual mode by operators in the field and located in the middle of the stockpile area. The problem faced is the visibility of the operator who is in the middle of the stockpile to set the stopping point from the Tripper Car position and there is no limit switch to limit the Tripper Car Conveyor so that it does not go out of the zone / path that has been determined and not yet integrated with the control from CCR Based on this, the author does an automatic control system to provide a solution to the previous Tripper Car Conveyor to be able to run automatically and create a security system on the Tripper Car Conveyor to reduce the risk of failure of the tool or errors in the operation of the tool and can facilitate the Operator in operating the Tripper. Car Conveyor in Limestone Storage Plant 10 area. The result of the design of this tool is that the Tripper Car Conveyor control system can be operated by Auto and Manual controls. In Auto control the average time of all limit switch responses to stop the Tripper Car Conveyor is under 1 second so it is considered normal to operate Keywords : Tripper Car Conveyor, Control Panel, Manual Mode, Tripper Car Conveyor Operator, Tool Failure, operation error Pabrik ke-10 PT. Indocement Tunggal Perkasa yang berlokasi di Palimanan Cirebon memiliki stock pile limestone storage berbentuk longitudinal dan dibagi 3 kompartemen Zona Pile. Untuk Pile 1 dan 2 diisi oleh batu kapur (limestone) sedangkan pile 3 diisi oleh tras. Untuk pengaturan pemilihan stock pile diatur oleh operator Local Tripper Car Conveyor dilapangan. Sistem kontrol Tripper Car Conveyor pada limestone storage P10 belum otomatis hanya dikontrol menggunakan control Panel yang dioperasikan dengan mode manual oleh operator yang berada dilapangan dan terletak ditengah area stock pile. Permasalahan yang dihadapi yakni jarak pandang operator yang berada ditengah-tengah stock pile untuk mengatur titik henti dari posisi Tripper Car serta tidak ada limit switch untuk membatasi jalannya Tripper Car Conveyor agar tidak keluar zona / jalur yang telah ditentukan serta belum terintegrasi dengan kontrol dari CCR. Berdasarkan hal tersebut, penulis membuat sebuah sistem kontrol otomatis untuk memberikan solusi pada Tripper Car Conveyor sebelumnya agar mampu berjalan secara otomatis dan membuat sistem keamanan pada Tripper Car Conveyor untuk mengurangi adanya resiko kegagalan pada alat ataupun kesalahan dalam pengoperasian alat serta dapat memudahkan Operator dalam mengoperasikan Tripper Car Conveyor pada area Limestone Storage Plant 10. Hasil dari rancangan alat ini adalah Sistem kontrol Tripper Car Conveyor dapat dioperasikan dengan kontrol Auto dan Manual. Pada kontrol Auto rata – rata waktu dari semua respon limit switch untuk menghentikan Tripper Car Conveyor dibawah 1 detik sehingga dianggap normal untuk beroperasi Kata kunci : Tripper Car Conveyor, Kontrol Panel, Mode Manual, Operator Tripper Car Conveyor, kegagalan alat, kesalahan pengoperasian alat
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