SETYOWATI, DHICO IMTINAN (2020) PERANCANGAN TATA LETAK GUDANG BAHAN BAKU DENGAN MENGGUNAKAN METODE CLASS BASED STORAGE (STUDI KASUS DI PT. SUKSES ABADI FARMINDO). S1 thesis, Universitas Mercu Buana Jakarta.
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Abstract
PT. Sukses Abadi Farmindo is a manufacturing company that produces Food & Beverages and Pharmacy products. The problem that occurs is the placement of raw materials that are not in accordance with the place that inhibits the process of taking and laying raw materials. This study uses the Class Based Storage method, where this method will divide raw materials into 3 classes of frequencies of movement. The results of this study indicate that after making the draft layout design the results obtained are material handling mileage, worker travel time and material handling costs are lower than the initial layout. The distance of material transfer in the proposed layout is 989,376 m lower by 108,828.24 m than the initial layout which is 880,548 m. The travel time of workers in the proposedlayout is 28,870.95 minutes lower 3,568.21 minutes than the initial layout which is 32,439.16 minutes. The cost of forklift material handling fell by Rp1,630,243.44 and the hand pallet dropped by Rp428,782.32. With a percentage decrease of 11%. Keywords: Layout, Class Based Storage, Transport Distance, Material Handling Costs PT. Sukses Abadi Farmindo merupakan perusahaan manufaktur yang menghasilkan produk Food & Beverages and Pharmacy. Permasalahan yang terjadi yaitu penempatan bahan baku yang tidak sesuai dengan pada tempatnya yang menghambat dalam proses pengambilan dan peletakkan bahan baku. Penelitian ini menggunakan metode Class Based Storage, dimana metode ini akan membagi bahan baku menjadi 3 kelas, yaitu berdasarkan jumlah frekuensi pergerakan dari bahan baku. Hasil dari penelitian ini menunjukkan bahwa setelah membuat rancangan layout usulan didapatkan hasil jarak tempuh material handling, waktu tempuh pekerja dan ongkos material handling lebih rendah dari layout awal. Jarak tempuh perpindahan material pada layout usulan sebesar 989.376 m lebih rendah sebesar 108,828.24 m dari layout awal yaitu 880.548 m. Waktu tempuh pekerja pada layout usulan yaitu 28,870.95 menit lebih rendah 3,568.21 menit dari layout awal yaitu 32,439.16 menit. Ongkos material handling forklift turun sejumlah Rp1.630.243,44 dan hand pallet turun sejumlah Rp428.782,32. Dengan tingkat persentase penurunannya sebesar 11%. Kata Kunci : Tata letak, Class Based Storage, Jarak Perpindahan, Ongkos Material Handling
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