ANALISIS KINERJA MESIN CUTTER DENGAN MENGGUNAKAN METODE OVERALL EQUIPMENT EFFECTIVENESS (OEE) DI PT.XYZ

FAISAL, ANDRI (2021) ANALISIS KINERJA MESIN CUTTER DENGAN MENGGUNAKAN METODE OVERALL EQUIPMENT EFFECTIVENESS (OEE) DI PT.XYZ. S1 thesis, Universitas Mercu Buana Jakarta.

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Abstract

In today's economic development, a company must be able to compete with other companies. PT. XYZ is a manufacturing company that produces various types of paper. In carrying out the production process on the cutter machine production line, there is a mismatch of production results and production targets that have been determined. This occurs due to several factors that cause machines and equipment to not work optimally so that the machine does not reach the efficiency value set by company management. The method used to measure engine performance at PT. XYZ. one of them is Overal Equipment Effectiveness (OEE). OEE value of Cutter machines at PT. XYZ was 47.93% in October 2019. With the breakdown of Availability Ratio having an average of 78.49%, Performance Efficiency has an average of 61.55%, and the Rate of Quality has an average of 99.53 %. This value has not reached the world class target of 85% due to the low average performance score. The cause of this low performance is the high value of reduce speed losses or losses caused by the lack of engine speed in the production process. The high value of reduce speed is 13262 minutes which is known from the analysis using Pareto chart and fishbone diagram. KEY : Overall Equipment Effectiveness (OEE), Reduce Speed Losses, Six Big Losses Dalam perkembangan perekonomian saat ini, suatu perusahaan harus mampu bersaing dengan perusahaan lain. PT. XYZ merupakan perusahaan manufaktur yang menghasilkan berbagai jenis kertas. Dalam melakukan proses produksinya pada lini produksi mesin cutter terjadi ketidaksesuaian hasil produksi dan target produksi yang telah di tentukan. Hal tersebut terjadi karena beberapa factor penyebab yang menyebabkan mesin dan peralatan tidak dapat berkerja secara maksimal sehingga mesin tidak mencapai nilai efisiensi seperti yang telah di tetapkan oleh manajemen perusahaan. Metode yang di gunakan untuk mengukur kinerja mesin di PT. XYZ. salah satunya adalah Overal Equipment Effectiveness (OEE). Nilai OEE mesin Cutter di PT. XYZ adalah sebesar 47,93% pada bulan October 2019. Dengan perincian Availability Ratio memiliki rata-rata sebesar 78,49%, Performance Efficiency memiliki rata-rata sebesar 61,55%, dan rate of quality memiliki rata-rata sebesar 99,53%. Nilai ini belum mencapai target kelas dunia yaitu 85% karena rendahnya nilai rata-rata performance. Penyebab rendahnya performance ini adalah tingginya nilai reduce speed losses atau kerugian yang di sebabkan oleh kurangnya kecepatan mesin dalam proses produksi. Tingginya nilai reduce speed adalah sebesar 13262 menit yang di ketahui dari hasil analisa menggunakan pareto chart dan fishbone diagram. Kata Kunci : Overall Equipment Effectiveness (OEE), Reduce Speed Losses, Six Big Losses

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