BAHRI, SAIFUL (2021) EVALUASI DAN PENINGKATAN PRODUKTIVITAS MESIN FANUC 50 TON DENGAN PENERAPAN OVERALL EQUIPMENT EFFECTIVENESS (OEE) PADA PT. INDONESIA TRC INDUSTRY. S1 thesis, Universitas Mercu Buana Jakarta.
|
Text (ABSTRACT)
ABSTRACT.pdf Download (198kB) | Preview |
|
|
Text (ABSTRAK)
ABSTRAK.pdf Download (199kB) | Preview |
|
|
Text (LEMBAR PERNYATAAN)
LEMBAR PERNYATAAN.pdf Download (173kB) | Preview |
|
|
Text (LEMBAR PENGESAHAN)
LEMBAR PENGESAHAN (2).pdf Download (207kB) | Preview |
|
|
Text (KATA PENGANTAR)
KATA PENGANTAR.pdf Download (243kB) | Preview |
|
|
Text (DAFTAR ISI)
DAFTAR ISI.pdf Download (391kB) | Preview |
|
|
Text (DAFTAR TABEL)
DAFTAR TABEL.pdf Download (247kB) | Preview |
|
|
Text (DAFTAR GAMBAR)
DAFTAR GAMBAR.pdf Download (201kB) | Preview |
|
|
Text (DAFTAR LAMPIRAN)
DAFTAR LAMPIRAN.pdf Download (224kB) | Preview |
|
![[img]](https://repository.mercubuana.ac.id/style/images/fileicons/text.png) |
Text (BAB I)
BAB I.pdf Restricted to Registered users only Download (480kB) |
|
|
Text (BAB II)
BAB II.pdf Restricted to Registered users only Download (640kB) |
|
|
Text (BAB III)
BAB III.pdf Restricted to Registered users only Download (276kB) |
|
|
Text (BAB IV)
BAB IV.pdf Restricted to Registered users only Download (909kB) |
|
|
Text (BAB V)
BAB V.pdf Restricted to Registered users only Download (498kB) |
|
|
Text (BAB VI)
BAB VI.pdf Restricted to Registered users only Download (249kB) |
Abstract
To increase productivity and maintain quality become the focus of a manufacturing industry. Pt. Indonesia TRC Industry implements total productive maintenance is expected industry is able to maintain and improve machine performance in order to achieve efficiency and effectiveness. Injection department section 1 has more production machines than other sections, if there are constraints on injection section 1 production will be difficult to meet. Therefore, research was conducted that aims to find out how the maintenance condition and how the effectiveness level of injection section 1 and can provide appropriate recommendations to improve the effectiveness of fanuc machines in Injection section 1. By using overall equipment effectiveness and six big losses method. After the research, obtained an average overall equipment efectiveness value of 74%. This result still does not meet the world class standard of 85%. The biggest losses that cause the low OEE value are set up and adjustmen with a value of 15.2% and Idling and Minor Stopager Losses with a value of 80%. The cause of losses consists of machine, human, environmental, and material factors. Machine and human factors are the most dominant factors. To reduce these losses the company must perform maintenance in accordance with the existing maintenance schedule. Maintenance division should conduct discussions to create a schedule between maintenance activities and production lines. Injection department section 1 makes improvements to the performance of production operators so that there is no fatigue Keywords: Overall Equipment Effectiveness, Six Big Losses, Set Up And Adjustmen Losses, Idling and Minor Stopager Losses, Maintenance, Production Line Untuk meningkatkan produktivitas dan mempertahankan mutu menjadi fokus sebuah industri manufaktur. PT. Indonesia TRC Industri menerapkan total productive maintenance diharapkan industri mampu menjaga dan memperbaiki kinerja mesin guna mencapai efisiensi dan efektifitas. Departemen injection section 1 memiliki mesin produksi yang lebih banyak dibanding section lainnya, jika terjadi kendala pada injection section 1 produksi akan sulit dipenuhi. Karena itu dilakukan penelitian yang bertujuan untuk mengetahui bagaimana kondisi maintenance dan bagaimana tingkat efektivitas dari injection section 1 serta dapat memberikan rekomendasi yang tepat untuk meningkatkan efektivitas mesin fanuc pada Injection section 1. Dengan menggunakan metode Overall Equipment Effectiveness dan Six Big losses. Setelah dilakukan penelitian, diperoleh nilai rata-rata Overall Equipment Efectiveness sebesar 74%. Hasil ini masih belum memenuhi standar world class yaitu 85%. Losses terbesar yang menyebabkan rendahnya nilai OEE tersebut adalah reduce speed losses 46% dan Idling and Minor Stopager Losses dengan nilai 40%. Penyebab besarnya Losses terdiri dari factor mesin, manusia, lingkungan, dan material. Factor mesin dan manusia merupakan faktor yang paling dominan. Untuk mengurangi kerugian tersebut perusahaan harus melakukan pemeliharaan sesuai dengan jadwal maintenance yang sudah ada. Devisi maintenance harus melakuakan diskusi untuk membuat jadwal antara kegiatan maintenance dan line produksi. Departemen injection section 1 melakukan perbaikan pada kinerja operator produksi agar tidak terjadi kelelahan. Kata kunci: Overall Equipment Effectiveness, Six Big Losses, Reduce Speed Losses, Idling and Minor Stoppages Losses, maintanance, Line Produksi
Actions (login required)
 |
View Item |
