UPAYA PERBAIKAN KINERJA MESIN MELALUI PENGUKURAN OEE DAN ELIMINASI SIX BIG LOSSES PADA PROSES INSULATION DI MANUFAKTUR KABEL

SYAMBOJA, FERDI (2015) UPAYA PERBAIKAN KINERJA MESIN MELALUI PENGUKURAN OEE DAN ELIMINASI SIX BIG LOSSES PADA PROSES INSULATION DI MANUFAKTUR KABEL. S2 thesis, Universitas Mercu Buana Jakarta - Menteng.

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Abstract

Equipment performance is vital to the company's productivity to face market competition. As first step to increase productivity of the machine is set production machine performance measurement, in order to determined actual condition of the equipment. OEE is the important KPI of TPM that used to evaluate performance and productivity of the equipment. OEE is a performance measurement method that has been proven effective and applied by many manufacturing industries. This study will evaluate the performance of Extruder machine in the insulation process of cable manufacturing by using OEE,afterward identify losses that occur based on the category of the Six Big Losses. The results of the OEE measurement will be compared with the Standard World Class Manufacturing. To eliminate losses that occur, using Pareto method to determining which the priority losses, and then using the Cause and Effect Diagrammethod to search for cause of the problem, then use the Root Cause and Failure Analysis (why-why) method so that losses can be eliminated from the root cause of losses that occur. The results showed, the value of OEE on the machine has not met the standard of World Class Manufacturing. The biggest factor affecting low value of the OEE is efficiency and availability, caused by the operating speed of the machine which do not reach target and need long duration for change-over process. The root of the problem which is derived from the losses are supply does not match quality standards, pass line unstable and breakdown of the machine parts. Suggestions to improvement obtained are improving the quality previous process, the addition of tools on the pass line and improve preventive maintenance and autonomous maintenance activity. Keyword :Performance Measurement, OEE, Six Big Losses, Pareto Diagram, Cause and effect diagram, Root Cause and failure analysis.

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