IMPLEMENTASI LEAN MANUFACTURING UNTUK ELIMINASI WASTE DENGAN MENGGUNAKAN WASTE ASSESSMENT MODEL PADA LINI PERAKITAN MULTI PURPOSE VEHICLE (MPV)

SETIAWAN, SETIAWAN (2021) IMPLEMENTASI LEAN MANUFACTURING UNTUK ELIMINASI WASTE DENGAN MENGGUNAKAN WASTE ASSESSMENT MODEL PADA LINI PERAKITAN MULTI PURPOSE VEHICLE (MPV). S2 thesis, Universitas Mercu Buana Jakarta-Menteng.

	Text (COVER) 01. COVER.pdf Restricted to Registered users only Download (2MB)
	Text (BAB 1) 02. BAB 1.pdf Restricted to Registered users only Download (1MB)
	Text (BAB 2) 03. BAB 2.pdf Restricted to Registered users only Download (2MB)
	Text (BAB 3) 04. BAB 3.pdf Restricted to Registered users only Download (2MB)
	Text (BAB 4) 05. BAB 4.pdf Restricted to Registered users only Download (7MB)
	Text (BAB 5) 06. BAB 5.pdf Restricted to Registered users only Download (2MB)
	Text (BAB 6) 07. BAB 6.pdf Restricted to Registered users only Download (811kB)
	Text (DAFTAR PUSTAKA) 08. DAFTAR PUSTAKA.pdf Restricted to Registered users only Download (1MB)
	Text (LAMPIRAN) 09. LAMPIRAN.pdf Restricted to Registered users only Download (5MB)

Abstract

Indonesia merupakan salah satu produsen kendaraan roda empat terbesar kedua di ASEAN dan merupakan negara yang berkembang pesat di bidang otomotif. Tantangan berkelanjutan yang dihadapi sebagai produsen kendaraan roda empat saat ini adalah bagaimana industri dapat mengurangi aktivitas pemborosan dalam proses produksi agar memiliki daya saing yang kuat di era persaingan yang semakin ketat saat ini. Fenomena meningkatnya daya saing memaksa para pelaku industri di Indonesia untuk melakukan pembenahan pada sistem produksinya agar lebih efisien. Waste diidentifikasi dengan menggunakan Waste Assessment Model (WAM). Penulis menggunakan kuesioner kepada 5 expert yang berpengalaman sebagai assessor di industri otomotif. Dari hasil WAM diketahui bahwa waste terbesar adalah transportasi dan defect dengan presentase 20,44% dan 18,87% . Untuk meminimalisir waste transportasi, peneliti menggunakan pendekatan lean automation dengan mengganti sistem manual transfer menjadi AGV dan merubah sistem transportasi dari model line stocking menjadi model kitting system sehingga terjadi penurunan jumlah man power dari 17 orang. menjadi 11 orang dan peningkatan Process Cycle Efficiency (PCE) dari 56,76% menjadi 63,62%. Untuk waste defect dilakukan perbaikan dengan menggunakan pendekatan DMAIC sehingga terjadi peningkatan sigma level dari 3,63 menjadi 4,5.=== Indonesia is one of the second largest four-wheel vehicle manufacturers in ASEAN and is a fast growing country in the automotive sector. The ongoing challenge faced as a four-wheeled vehicle manufacturer today is how the industry can reduce wasteful activities in the production process in order to have strong competitiveness in today's increasingly fierce competition era. The phenomenon of increasing competitiveness forces industrial players in Indonesia to make improvements to their production systems to make them more efficient. Waste is identified using the Waste Assessment Model (WAM). Researchers used a questionnaire to 5 respondents who are experienced and experts in the automotive industry. From the results of WAM, it is known that the biggest waster is transportation and defects with a percentage of 20.44% and 18.87%, respectively. To minimize transportation waste, researchers used a lean automation approach by changing the manual transfer system to AGV and changing the transportation system from a line stocking model to a kitting system model, resulting in a decrease in the number of man power from 17 people. to 11 people and an increase in Process Cycle Efficiency (PCE) from 56.76% to 63.62%. For waste defects, improvements were made using the DMAIC approach so that there was an increase in the sigma level from 3.63 to 4.5.

Item Type:	Thesis (S2)
NIM/NIDN Creators:	55319120022
Uncontrolled Keywords:	Lean Manufacturing, Waste Assessment Model, Value Stream Mapping, DMAIC, Lean Six Sigma, Industri Otomatif., Lean Manufacturing, Waste Assessment Model, Value Stream Mapping, DMAIC, Lean Six Sigma, Automotive Industry.
Subjects:	600 Technology/Teknologi > 670 Manufacturing/Manufaktur, Pabrik-pabrik
Divisions:	Pascasarjana > Magister Teknik Industri
Depositing User:	Priyo Raharjo
Date Deposited:	23 Feb 2022 06:51
Last Modified:	23 Feb 2022 06:51
URI:	http://repository.mercubuana.ac.id/id/eprint/56667

Actions (login required)

View Item