OPTIMASI EFISIENSI DENGAN RELAYOUT MODEL PRODUKSI MENGGUNAKAN ACTIVITY RELANTIONSHIP CHART (ARC) PADA PT. XYZ

PRAYOGO, ARI (2020) OPTIMASI EFISIENSI DENGAN RELAYOUT MODEL PRODUKSI MENGGUNAKAN ACTIVITY RELANTIONSHIP CHART (ARC) PADA PT. XYZ. S2 thesis, Universitas Mercu Buana Jakarta.

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Abstract

This thesis contains an analysis to increase efficiency with production model relayout using activity relationship chart. The research already done at manufacturing making wiring harness located in Balaraja, Tangerang with model carline Toyota Hiace. Based on existing layout, writer defines 21 facilities from beginning process (Pre-Assy) until end process (Inspection). For decide degrees of closeness, writer and stakeholder for the company do brainstorming to formulate 7 criteria for relevance motive table. Based 7 criteria, 21 each facilities can be decided degrees of closeness and mapped out in activity relationship chart. Degrees of closeness each facility can be divided into 6 levels as A (Absolute), E (Especially), I (Important), O (Ordinary), U (Unimportant), and X (Undesirable). Information of degree of closeness become a basis for making new layout more efficiency by using block tamplate but should be adjusted based on layout type production system. Type of layout that suitable is layout by product with improve efficiency from 63% to 65%. Keywords: Wiring Harness manufacturing, Activity Relationship Chart, Production Layout Tesis ini berisikan tentang analisa untuk peningkatan zefisiensi dengan merelayout model produksi menggunakan activity relantionship chart. Penelitian ini dilakukan pada manufaktur pembuatan wiring harness yang berlokasi di balaraja Tangerang dengan model line carline Toyota hiace. Berdasarkan layout yang sudah ada, penulis mendefinisikan terdapat 21 fasilitas dari proses awal (pre-assy) hingga akhir (Inspeksi). Dari seluruh fasilitas tersebut penulis dan pihak perusahaan melakukan brainstorming untuk menentukan 7 relevance motive table. Berdasarkan 7 kriteria tersebut, 21 fasilitas masing-masing di tentukan derajat keterkaitannya dan dipetakan kedalam activity relantionship chart. Kedekatan masing-masing fasilitas dapat dibedakan menjadi 6 tingkatan yaitu A (Mutlak), E (Sangat Penting), I (Hijau), O (Biasa), U (Tidak penting) dan X (Tidak Diinginkan). Informasi derajat kedekatan ini menjadi dasar untuk membuat layout baru yang lebih efisiensi dengan menggunakan block tamplate tetapi perlu disesuaikan layout tersebut dengan jenis sistem produksinya. Jenis layout yang cocok adalah layout by product dengan meningkatkan efisiensi dari 63% menjadi 65% Kata Kunci: Wiring Harness manufacturing, Activity Relationship Chart, Production Layout

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