HADIANTO, DENNY (2021) ANALISIS KEGAGALAN PRODUKSI COIL DENGAN PENERAPAN METODE DMAIC UNTUK MENINGKATKAN KUALITAS PADA INDUSTRI MANUFAKTUR TRANSFORMER. S2 thesis, Universitas Mercu Buana Jakarta.
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Abstract
The projection of the transformer industry trend demands the best quality, quality, price, innovation. The company's failure increased in 2019 by 1.33% beyond the allowable target of 0.75%. The research objective in the transformer industry is to reduce production failure in coil manufacturing, with the DMAIC stages: (Define, Measure, Analyze, Improv and Control). Use of SIPOC tools, NGT, Pareto diagrams, P Charts, calculation of sigma levels through Minitab, and improvement improvements with FMEA. The number of identification of coil product failure in 2020 is 0.99% with a sigma level of 3.83 then after the analysis is applied DMAIC the failure rate is reduced to 0.52% with an increase in the sigma level of 4.22. Keywords : DMAIC, P Chart, FMEA, NGT, Failure. Proyeksi trend industri transformer menuntut kualitas, mutu, harga, inovasi terbaik. Kegagalan perusahaan meningkat tahun 2019 sebesar 1,33% diluar target 0,75% yang diizinkan. Tujuan penelitian di industri transformer adalah untuk mengurangi failure produksi pembuatan coil, dengan tahapan DMAIC (Define, Measure, Analyze, Improv dan Control). Penggunaan alat SIPOC, NGT, diagram pareto, P- Chart, perhitungan level sigma melalui minitab dan improvement perbaikan dengan FMEA. Jumlah identifikasi failure produk coil tahun 2020 sebesar 0,99% dengan tingkat sigma 3,83 kemudian setelah analisa diterapkan DMAIC tingkat failure berkurang menjadi 0,52% dengan kenaikan tingkat sigma 4,22. Kata Kunci : DMAIC, P Chart, FMEA, NGT, Failure
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