ANGGA, DWI (2026) PERANCANGAN DAN IMPLEMENTASI TRAINER KIT PLC BERBASIS INDUSTRIAL INTERNET OF THINGS (IIOT) MENGGUNAKAN PLC OMRON CP1L - M60DT SEBAGAI MEDIA PEMBELAJARAN SISTEM OTOMASI INDUSTRI. S1 thesis, Universitas Mercu Buana Jakarta.
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Abstract
This study aims to design, integrate, and quantitatively evaluate the performance of an Industrial Internet of Things (IIoT)-based Industrial Automation Trainer Kit to overcome the scarcity of cloud-connected practical training devices in the Industry 4.0 era. The core parameters investigated encompass PLC output voltage stability, safety circuit protection capability, Ladder Diagram logic execution accuracy, and hybrid IIoT data transmission latency. The experimental samples comprise 24 digital output channels on an Omron CP1L-M60DT PLC, four functional program modules (4-Way Traffic Light, Timer Delay, Counter, and Arithmetic), as well as local and cloud network transmission responsiveness tested via a Haiwell HMI. Data gathering employed a purposive sampling strategy through quantitative experimental testing, followed by quantitative descriptive analysis based on real-time measurements of electrical variables, execution timing, and data update delays. The findings demonstrated the optimal performance of the Safety Circuit Board in shielding the output transistors, achieving stable active voltages ranging from 22.62 VDC to 24.03 VDC (fully compliant with the standard 24 VDC ±10% threshold) and an OFF logic voltage isolation of 0.00 VDC – 0.02 VDC. Execution of the Timer Delay and Arithmetic routines proved highly accurate without residual data. Furthermore, numerical fluctuation anomalies (value jumping) within the Counter module—induced by signal noise and mechanical contact bouncing—were successfully mitigated through the implementation of a software debouncing filter algorithm. Additionally, RS-485 Modbus RTU communication connecting the PLC to the Haiwell HMI and Haiwell Cloud App yielded minimal data update latency on both local and cloud platforms. Ultimately, this research concludes that the developed IIoT-based Trainer Kit possesses high levels of reliability, precision, and operational safety, making it an effective interactive educational tool for accelerating engineering students' technical competence and critical thinking skills in industrial automation. Keywords: Trainer Kit, Omron CP1L-M60DT PLC, IIoT, Haiwell HMI, Safety Circuit, Debouncing Filter. Studi ini bertujuan merancang, mengintegrasikan, serta menguji performa secara kuantitatif pada Trainer Kit Otomasi Industri berbasis Industrial Internet of Things (IIoT) demi menjawab tantangan minimnya fasilitas praktikum berbasis cloud di era Industri 4.0. Penelitian ini menguji beberapa aspek utama, meliputi konsistensi tegangan output PLC, efektivitas sistem proteksi safety circuit, tingkat akurasi eksekusi logika Ladder Diagram, hingga latensi transmisi data jaringan hibrida IIoT. Objek uji mencakup 24 kanal output digital pada PLC Omron CP1L-M60DT, empat modul skenario Ladder Diagram (Traffic Light 4 Simpang, Timer Delay, Counter, dan Arithmetic), serta kecepatan respon komunikasi data lokal dan cloud via HMI Haiwell. Pendekatan purposive sampling diterapkan dalam pengambilan data melalui pengujian eksperimental kuantitatif, yang kemudian dianalisis secara deskriptif kuantitatif berdasarkan pengukuran langsung variabel kelistrikan, pewaktuan, dan jeda pemutakhiran data (update delay). Hasil evaluasi membuktikan performa Safety Circuit Board yang optimal dalam melindungi transistor output, ditunjukkan oleh nilai tegangan aktif yang stabil pada rentang 22,62 VDC hingga 24,03 VDC (memenuhi batas toleransi 24 VDC ±10%) serta nilai isolasi tegangan OFF yang sangat baik di kisaran 0,00 VDC – 0,02 VDC. Pengujian fungsi Timer Delay dan Arithmetic menunjukkan akurasi tinggi tanpa adanya residu data. Adapun permasalahan lonjakan nilai (value jumping) di modul Counter akibat gangguan noise sinyal dan bouncing mekanis berhasil ditanggulangi melalui penerapakan algoritma filter debouncing. Di samping itu, integrasi Modbus RTU berbasis RS-485 yang menghubungkan PLC ke HMI Haiwell dan Haiwell Cloud App menghasilkan latensi data yang amat minim pada jaringan lokal maupun cloud. Secara keseluruhan, penelitian ini menyimpulkan bahwa Trainer Kit berbasis IIoT ini memiliki keandalan, presisi, serta proteksi keamanan yang tinggi, sehingga sangat efektif dijadikan alat bantu praktikum interaktif guna mendorong pemahaman konsep dan pola pikir kritis mahasiswa mekatronika. Kata Kunci : Trainer Kit, PLC Omron CP1L-M60DT, IIoT, HMI Haiwell, Safety Circuit, Filter Debouncing.
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