SETIADI, MUHAMAD ALDI (2025) ANALISIS TOTAL PRODUCTIVE MAINTENANCE PADA MESIN TAMPING DENGAN METODE OVERALL EQUIPMENT EFFECTIVENESS (OEE) DAN FAILURE MODE AND EFFECT ANALYSIS (FMEA) DI PERUSAHAAN MANUFAKTUR BATERAI. S1 thesis, Universitas Mercu Buana Jakarta.
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Abstract
A dry battery manufacturing company in Jakarta produces alkaline and zinccarbon batteries to meet the needs of everyday electronic devices. Based on production data from April to September 2024, the tamping machine on Assembly Line-2 experienced a total downtime of 7.621 minutes, resulting in a production shortfall of up to 23,17%. This study aims to evaluate the performance of the tamping machine using the Overall Equipment Effectiveness (OEE) and Failure Mode and Effect Analysis (FMEA) methods, which are integrated into the Total Productive Maintenance (TPM) strategy. The average OEE value during the observation period was recorded at 65,44%, with the lowest value of 62,04% in June 2024. This figure remains below the world-class standard of 85%. The Six Big Losses analysis identified reduce speed losses and equipment failure losses as the two dominant sources of inefficiency, accounting for a cumulative percentage of 83,92%. Through the FMEA method, the average Risk Priority Number (RPN) was calculated at 212,56 for reduce speed losses and 204,89 for equipment failure losses, both categorized as unacceptable risk levels. Corrective actions are focused on the failure modes with the highest RPN values, formulated based on the core pillars of TPM, including planned maintenance, autonomous maintenance, quality management, and training and education, and further strengthened through the 5W+1H systematic approach. This study provides strategic recommendations to enhance machine reliability and production efficiency through a more structured and proactive maintenance system. Keywords: TPM, OEE, FMEA, Six Big Losses, Tamping Machine Perusahaan manufaktur baterai kering yang berlokasi di Jakarta memproduksi baterai jenis alkaline dan zinc carbon untuk memenuhi kebutuhan perangkat elektronik sehari-hari. Berdasarkan data periode April 2024 hingga September 2024, mesin tamping di lini Assembly-2 mengalami total downtime sebesar 7.621 menit, yang berdampak pada ketidaktercapaian target produksi hingga 23,17%. Penelitian ini bertujuan untuk mengevaluasi kinerja mesin tamping menggunakan metode Overall Equipment Effectiveness (OEE) dan Failure Mode and Effect Analysis (FMEA) yang diintegrasikan ke dalam strategi pendekatan Total Productive Maintenance (TPM). Rata-rata nilai OEE selama periode tersebut tercatat sebesar 65,44%, dengan nilai terendah sebesar 62,04% pada bulan Juni 2024. Nilai ini masih berada di bawah standar kelas dunia sebesar 85%. Analisis Six Big Losses menunjukkan bahwa reduce speed losses dan equipment failure losses merupakan dua sumber kerugian dominan, dengan persentase kumulatif sebesar 83,92%. Melalui metode FMEA, diperoleh nilai rata-rata RPN sebesar 212,56 untuk reduce speed losses dan 204,89 untuk equipment failure losses, keduanya termasuk dalam kategori risiko unacceptable. Usulan perbaikan difokuskan pada mode kegagalan dengan nilai RPN tertinggi yang disusun berdasarkan prinsip-prinsip utama TPM, meliputi planned maintenance, autonomous maintenance, quality management, dan training and education, serta diperkuat melalui pendekatan sistematis 5W+1H. Penelitian ini menghasilkan rekomendasi strategis untuk meningkatkan keandalan mesin dan efisiensi produksi secara berkelanjutan melalui sistem pemeliharaan yang lebih terstruktur dan proaktif. Kata Kunci: TPM, OEE, FMEA, Six Big Losses, Mesin Tamping
| Item Type: | Thesis (S1) |
|---|---|
| Call Number CD: | FT/IND. 25 086 |
| NIM/NIDN Creators: | 41621010025 |
| Uncontrolled Keywords: | TPM, OEE, FMEA, Six Big Losses, Mesin Tamping |
| Subjects: | 600 Technology/Teknologi > 650 Management, Public Relations, Business and Auxiliary Service/Manajemen, Hubungan Masyarakat, Bisnis dan Ilmu yang Berkaitan > 653 Shorthand/Penulisan Cepat, Penulisan dengan Tangan > 653.3 Machine Systems/Sistem Mesin 600 Technology/Teknologi > 650 Management, Public Relations, Business and Auxiliary Service/Manajemen, Hubungan Masyarakat, Bisnis dan Ilmu yang Berkaitan > 658 General Management/Manajemen Umum > 658.9 Construction Management/Manajemen Konstruksi 600 Technology/Teknologi > 680 Manufacture For Specific Uses/Industri Pembuatan produk untuk penggunaan tertentu |
| Divisions: | Fakultas Teknik > Teknik Industri |
| Depositing User: | khalimah |
| Date Deposited: | 23 Oct 2025 08:16 |
| Last Modified: | 23 Oct 2025 08:16 |
| URI: | http://repository.mercubuana.ac.id/id/eprint/99712 |
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