PRASETYA, SEPTIAN ADI (2024) ANALISIS WAKTU PERSIAPAN PERGANTIAN MOLD PTANK RADIATOR DENGAN MENGGUNAKAN METODE SINGLE MINUTE EXCHANGE OF DIE (SMED) DI PERUSAHAAN KOMPONEN OTOMOTIF. S1 thesis, Universitas Mercu Buana Jakarta.
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Abstract
The Automotive Component Company is a car component manufacturing company in Indonesia with one of its products, namely Plastic Tank Radiator (P-Tank Radiator) which is produced on the Injection Molding line. There are 7 production variations of the P-Tank Radiator with high demand. Currently the problem that occurs on this line is loss time caused by high and long mold change-over setup times. The aim of this research is to analyze the change-over setup time using the Single Minute Exchange of Dies (SMED) method so that it can reduce the changeover mold setup time. Improvements made to reduce the setup time are using the SMED method by identifying the setup activity process and measuring the setup time, separating internal and external setup activities, then changing the internal setup to external, as well as Improvements by analyzing the causes of the long internal setup time using a fishbone diagram & Analysis 5W1H. Improvements & performance of internal activities, namely by implementing pallet preparation, jigs. Adjusting the robot setting process, lock plug & play magnetic with a total reduction in set-up time of 41% from before the implementation of SMED was 38,177 minutes to after the implementation of SMED now is 22.25 minutes Perusahaan Komponen Otomotif merupakan perusahaan manufaktur komponen mobil di Indonesia dengan salah satu produknya yaitu Plastic Tank Radiator (PTank Radiator) yang diproduksi pada lini Injection Molding. Terdapat 7 variasi Produksi pada P-Tank Radiator dengan jumlah permintaan yang tinggi. Saat ini permasalahan yang terjadi pada lini tersebut adalah loss time yang disebabkan oleh waktu setup change-over mold yang tinggi dan lama. Tujuan dari penelitian ini adalah untuk menganalisa waktu setup change-over menggunakan metode Single Minute Exchange of Dies (SMED) sehingga dapat mereduksi waktu Setup changeover mold. Perbaikan yang dilakukan untuk mengurangi waktu setup tersebut yaitu menggunakan metode SMED dengan mengidentifikasi proses aktivitas setup dan mengukur waktu setup, memisahkan aktivitas setup internal dan eksternal, kemudian mengubah setup internal menjadi eksternal, serta Improvement dengan menganalisa penyebab lamanya waktu setup internal menggunakan diagram fishbone & Analisa 5W1H. Perbaikan & perampingan aktivitas internal yaitu dengan implementasi preparation pallet, jig Adjusting proses setting robot, lock plug & play magnetic dengan total reduksi waktu set-up 41% dari sebelum implementasi SMED yaitu 38.177 menit menjadi setelah diterapkannya SMED yaitu 22.25 menit.
| Item Type: | Thesis (S1) |
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| Call Number CD: | FT/IND. 24 078 |
| NIM/NIDN Creators: | 41620110045 |
| Uncontrolled Keywords: | Manufaktur, P-Tank Radiator, Injection Molding, Setup Change-over Mold, SMED |
| Subjects: | 500 Natural Science and Mathematics/Ilmu-ilmu Alam dan Matematika > 530 Physics/Fisika > 539 Modern Physics/Fisika Modern > 539.2 Radiation/Radiasi 700 Arts/Seni, Seni Rupa, Kesenian > 750 Painting and Paintings/Seni Lukis dan Lukisan > 758 Other Subjects/Subjel Lainnya > 758.6 Industrial and Technical Subjects/Subjek Industri dan Teknik |
| Divisions: | Fakultas Teknik > Teknik Industri |
| Depositing User: | ANANDA NADIRA PUTRI |
| Date Deposited: | 20 Sep 2024 03:01 |
| Last Modified: | 20 Sep 2024 03:01 |
| URI: | http://repository.mercubuana.ac.id/id/eprint/91600 |
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