OPTIMALISASI PENGGUNAAN BAHAN BAKAR GAS PADA BOILER FIRE TUBE 10 TON PER JAM MELALUI INTEGRASI SISTEM KONTROL ELEKTRO RELAY DAN MODUL KONTROL PROPOSIONAL INTEGRAL DERIVATIF (PID)

ALFATAA, HAANAADZA MUQTI (2024) OPTIMALISASI PENGGUNAAN BAHAN BAKAR GAS PADA BOILER FIRE TUBE 10 TON PER JAM MELALUI INTEGRASI SISTEM KONTROL ELEKTRO RELAY DAN MODUL KONTROL PROPOSIONAL INTEGRAL DERIVATIF (PID). S1 thesis, Universitas Mercu Buana Jakarta.

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Abstract

Industrial boilers are essential devices that provide steam for various production processes. Boiler operational efficiency and safety greatly affect productivity as well as worker safety, given the possible risks such as burns, electric shock, and explosion. This research aims to build a safe and reliable automatic control system for boiler operations, improve operational efficiency by reducing excess fuel usage, and develop a system that can adapt to various operational conditions. The methodology used in this research is a PID (Proportional-Integral-Derivative) and electro magnetic relay-based control system development approach. The research process involved the design of the control system, fabrication of the control panel, installation of sensors and actuators, and calibration of operating parameters. The system was tested under various operational conditions to ensure optimal performance. The use of PID control allows more precise regulation of the fuel and water flow rates, so that the steam pressure and water level can be maintained in accordance with the desired set points. The results showed that the developed control system was able to improve boiler efficiency. This system can increase the boiler efficiency by 87.50% from the previous 84.33%. In conclusion, the PID-based boiler control system and electro magnetic relay successfully improve the efficiency and operational safety of the boiler. The implementation of this system can provide great benefits to industries that depend on boiler operations, by reducing the risk of accidents, and increasing fuel efficiency. Keywords: Boiler, Fire Tube Boiler, Boiler System, Burner, PID Control, Relay. Flowchart, Boiler System Testing Boiler industri merupakan perangkat penting yang menyediakan uap untuk berbagai proses produksi. Efisiensi dan keamanan operasional boiler sangat mempengaruhi produktivitas serta keselamatan pekerja, mengingat risiko yang mungkin terjadi seperti luka bakar, sengatan listrik, dan ledakan. Penelitian ini bertujuan untuk membangun sistem kontrol otomatis yang aman dan andal untuk operasi boiler, meningkatkan efisiensi operasional dengan mengurangi penggunaan bahan bakar berlebih, serta mengembangkan sistem yang dapat beradaptasi dengan berbagai kondisi operasional. Metodologi yang digunakan dalam penelitian ini adalah pendekatan pengembangan sistem kontrol berbasis PID (Proportional-Integral-Derivative) dan relay elektro magnetik. Proses penelitian melibatkan desain sistem kontrol, pembuatan panel kontrol, pemasangan sensor dan aktuator, serta kalibrasi parameter operasi. Sistem diuji dalam berbagai kondisi operasional untuk memastikan kinerja yang optimal. Penggunaan kontrol PID memungkinkan pengaturan yang lebih tepat terhadap laju alir bahan bakar dan air, sehingga tekanan uap dan ketinggian air dapat dipertahankan sesuai dengan set point yang diinginkan. Hasil penelitian menunjukkan bahwa sistem kontrol yang dikembangkan mampu meningkatkan efisiensi boiler. Sistem ini dapat meningkatkan efisiensi boiler sebesar 87.50% dari sebelumnya yang hanya 84.33% . Kesimpulannya, sistem kontrol boiler berbasis PID dan relay elektro magnetik berhasil meningkatkan efisiensi dan keamanan operasional boiler. Implementasi sistem ini dapat memberikan manfaat besar bagi industri yang bergantung pada operasi boiler, dengan mengurangi risiko kecelakaan,dan meningkatkan efisiensi bahan bakar. Kata Kunci: Boiler, Boiler Pipa Api, Boiler System, Burner, Kontrol PID, Relay. Diagram alir, Pengujian Sistem Boiler

Item Type:	Thesis (S1)
Call Number CD:	FT/ELK. 24 106
Call Number:	ST/14/24/086
NIM/NIDN Creators:	41419120177
Uncontrolled Keywords:	Boiler, Boiler Pipa Api, Boiler System, Burner, Kontrol PID, Relay. Diagram alir, Pengujian Sistem Boiler
Subjects:	500 Natural Science and Mathematics/Ilmu-ilmu Alam dan Matematika > 510 Mathematics/Matematika > 515 Analysis, Theory of Functions/Analisis, Teori Fungsi > 515.4 Integral Calculus and Integral Equations/Kalkulus Integral dan Persamaan Integral 600 Technology/Teknologi > 620 Engineering and Applied Operations/Ilmu Teknik dan operasi Terapan 600 Technology/Teknologi > 660 Chemical Engineering and Related Technologies/Teknologi Kimia dan Ilmu yang Berkaitan > 662 Technology Of Explosives, Fuels, Related Products, Firework, Pyrotechnics/Teknologi Industri Bahan Peledak,Bahan Bakar,Teknologi Petasan, Piroteknik > 662.6 Non Fuels/Teknologi Industri Bahan Bakar Non Bensin
Divisions:	Fakultas Teknik > Teknik Elektro
Depositing User:	khalimah
Date Deposited:	22 Aug 2024 02:30
Last Modified:	28 Aug 2024 06:27
URI:	http://repository.mercubuana.ac.id/id/eprint/90541

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