WICAKSONO, MUHAMMAD ADIL (2024) ANALISIS PERFORMANCE HEAT EXCHANGER TIPE SHELL AND TUBE VH131 KAPASITAS 320000 KG/JAM UNTUK PROSES REBOILER HEAVY ETHYLENE DICHLORIDE. S1 thesis, Universitas Mercu Buana Jakarta.
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Abstract
At the production process installation of the Vinyl Chloride Monomer (VCM) production process which is made from Ethylene Dichloride (EDC) in a chemical company, there is a need for a heating process of 320,000 kg/hour of EDC Heavy fluid flow from Top Columb Destillation temperature of 95 oC to 108 oC in Bottom Columb. Shell and Tube Heat Exchanger heat exchanger with dimensions of shell diameter 930 mm, length 4872 mm, number of 677 tubes with a standard tube size of 1 inch is used for this purpose, with a steam fluid flow heating medium with a temperature of 134 oC. After being operated for approximately ten months, the performance of the heat exchanger decreased in effectiveness, which resulted in wastage of heating fluid which was always monitored during the operation process. In this research, a visual inspection will be carried out by measuring the wall thickness of the heat exchanger section and calculating and comparing the impurity factor values. The decrease in the thermal performance of the heat exchanger occurs due to less than optimal heat absorption between the heating fluid (steam) and the heated fluid (EDC Heavy). This occurs due to dirt or deposits attached to the tube causing obstacles to the heat transfer process between the fluid outside and inside. tubes. This can be seen from the fouling factor value Rd = 0.00101460150 which is far from the initial fouling value, namely 0.000032768. From the results of the analysis of the effectiveness of the heat exchanger performance, maintenance is recommended to restore the performance of this heat exchanger in the form of routine cleaning every eight months on the entire surface of the tube, both on the outside and inside of the tube using a water jetter (with a mixture of chemical fluids) in order to restore the performance of the heat exchanger in optimal operation. Keywords: Shell and Tube Heat Exchanger, Ethylene Dichloride, Performance, Heat Exchanger, Fouling Factor. Pada instalasi proses produksi Vinyl Chloride Monomer (VCM) yang berbahan dasar Ethylene Dichloride (EDC) di sebuah perusahaan kimia terdapat keperluan proses pemanasan 320000 kg/jam aliran fluida EDC Heavy dari Top Columb Destilation temperature 95 oC menjadi 108 oC pada Bottom Columb. Alat penukar kalor Heat Exchanger Shell and Tube dengan dimensi Diameter shell 930 mm, panjang 4872 mm, Jumlah tube 677 dengan ukuran tube standar 1 inch dipergunakan untuk keperluan tersebut, dengan media pemanas aliran fluida steam yang bertemperatur 134 oC. Setelah dioperasikan selama kurang lebih sepuluh bulan,performance alat penukar kalor tersebut mengalami penurunan efisiensi yang dimana terdapat pemborosan fluida pemanas yang selalu dipantau dalam proses operasinya. Dalam penelitian ini akan dilakukan inspeksi secara visual dengan mengukur ketebalan dinding pada bagian heat exchanger serta menghitung dan membandingkan nilai faktor pengotornya. Penurunan performance termal heat exchanger terjadi karena kurang maksimalnya penyerapan panas antara fluida pemanas (steam) dengan fluida yang dipanaskan (EDC Heavy) hal ini terjadi karena adanya pengotoran atau deposit yang menempel pada tube menyebabkan terjadinya penghambat proses perpindahan panas antara fluida di luar dan di dalam tube. Hal ini terlihat dari nilai faktor pengotoran Rd = 0,00101460150 jauh dari nilai pengotoran awal yaitu 0,000032768. Dari hasil analisis efisiensi performa heat exchanger direkomendasikan maintenance untuk mengembalikan performa alat penukar kalor ini berupa pembersihan rutin setiap delapan bulan sekali pada seluruh permukaan tube baik pada bagian luar mapun bagian dalam tube menggunakan water jetter (dengan campuran cairan chemical) guna untuk mengembalikan performance heat exchanger dalam kondisi optimal operasi. Kata Kunci: Shell and Tube Heat Exchanger, Ethylene Dichloride, Performance, Alat Penukar Kalor, Faktor Kekotoran.
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