ANDARI, DIAH KHARISMA (2021) PENURUNAN DEFECT BOBBIN COLLAPSE PADA TIPE BENANG MONO FILAMEN 22-1-SD DENGAN METODE DMAIC DI PT. INDONESIA TORAY SYNTHETICS. S1 thesis, Universitas Mercu Buana Jakarta.
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Abstract
Bobbin collapse is the biggest source of defects in the 22-1-SD type monofilament yarn production process at PT. Indonesia Toray Synthetics. This study aims to control the quality by finding the root cause of bobbin collapse and determining the appropriate method to reduce the defect percentage with a standard of 0.5%. Primary data is obtained through direct observation and interviews with related parties in the production process. Secondary data were obtained from documents and reports relating to the 22-1-SD monofilament production process. The results of the study using the DMAIC method showed that the percentage of bobbin collapse had decreased from 1.40% to 0.73% with DPMO 1500. (Keywords: Bobbin collapse, quality control, DMAIC method, DPMO) Bobbin collapse diketahui menjadi sumber defect terbesar yang terjadi pada proses produksi benang monofilament tipe 22-1-SD di PT. Indonesia Toray Synthetics. Penelitian bertujuan untuk pengendalian mutu dengan mencari akar permasalahan penyebab bobbin collapse dan menentukan metode yang tepat untuk menurunkan persetase defect dengan standar yaitu 0.5 %. Data primer diperoleh melalui observasi dan wawancara langsung kepada pihak terkait dalam proses produksi. Data sekunder diperoleh dari dokumen-dokumen dan laporan yang berkaitan dengan proses produksi benanag monofilament 22-1-SD. Hasil penelitian menggunakan metode DMAIC menunjukan bahwa persentase bobbin collapse sudah turun menjadi dari 1.40% menadi 0.73% dengan DPMO 1500. (Kata Kunci :Bobbin collapse, pengendalian mutu, Metode DMAIC, DPMO) iv
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