HADININGRAT, AZIZ (2021) ANALISIS TOTAL PRODUCTIVE MAINTENANCE MENGGUNAKAN METODE OVERALL EQUIPMENT EFFECTIVENESS TERHADAP MESIN CETAK DIGITAL INEO 1100 BW MEREK DEVELOP DI PT. ASABA. S1 thesis, Universitas Mercu Buana Jakarta.
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Abstract
Photocopiers are generally used to carry out copying activities. One of the machines at PT. ASABA is an INEO 1100 BW type machine, where this photocopier is categorized as a printing machine that is in the production segment of the high end version of a photocopier. The method to measure the success of TPM implementation is the Overall Equipment Effectiveness (OEE) method, this method is used to describe the performance of the equipment and accurate calculations to determine how effective the machine is used. This study is to determine the effectiveness of the INEO 1100 BW engine using the OEE method at PT ASABA. In the January-December 2019 period, the lowest availability rate value of the INEO 1100 BW engine was 91.75% and the highest was 99.95%., the lowest Performance Ratio value was 4.33% and the highest was 51.78%, and the Quality value the ratio is 99.98%. The results of the average OEE value of 25.87%, this value is classified as not good because the standard OEE value for world-class companies ideally is 85%. The results of the calculation of six major losses include Equipment Failure Loss 3.66%, Setup and Adjustment Loss 6.27%, Idle and minor Stoppages Losses 9.4%, Reduced speed losses 70.46%, and Reduced yield losses 0.0043%. The biggest factor that affects is the level of performance with a percentage factor of six major losses in reducing the loss speed of 70.46% of all time losses. Then an analysis with a fishbone diagram is carried out to provide suggestions for fixing this problem in the company. Keywords: Overall Equipment Effectiveness (OEE), Availability rate, performance rate, quality rate, six big losses Mesin fotokopi pada umumnya hanya di gunakan untuk melakukan kegiatan salin menyalin sajaSalah satu mesin yang berada dipelanggan PT. ASABA adalah tipe mesin INEO 1100 BW, dimana mesin fotokopi ini terkategorikan sebagai mesin cetak yang berada disegmen produksi versi high end dari sebuah mesin fotokopi. Metode untuk mengukur keberhasilan penerapan TPM yaitu metode Overall Equipment Effectiveness (OEE), metode ini digunakan untuk menggambarkan performasi peralatan dan kalkulasi akurat untuk menentukan seberapa efektif mesin yang digunakan. Penelitian ini untuk mengetahui tingkat efektivitas mesin INEO 1100 BW dengan menggunakan metode OEE di PT ASABA. Pada periode Januari- Desember 2019 diperoleh nilai availability rate dari mesin INEO 1100 BW terendah yaitu 91,75% dan tertinggi yaitu 99,95%., nilai Performance Ratio terendah yaitu 4,33% dan tertinggi yaitu 51,78%, dan nilai Quality ratio yaitu 99,98%. Hasil rata-rata nilai OEE sebesar 25,87%, nilai ini tergolong kurang baik karena standar nilai OEE untuk perusahaan kelas dunia idealnya adalah 85%. Hasil perhitungan six big losses diantaranya Equipment Failure Losses 3,66%, Setup and Adjustment Losses 6,27%, Idle and minor Stoppages Losses 9,4%, Reduced speed losses 70,46%, dan Reduced yield losses 0,0043%. Faktor terbesar yang mempengaruhi adalah performance rate dengan faktor presentase six big losses pada reduced speed losses sebesar 70,46% dari seluruh time loss. Kemudian dilakukan analisa dengan fishbone diagram untuk memberikan usulan perbaikan masalah ini pada perusahaan. Kata kunci: Overall Equipment Effectiveness (OEE), Availability rate, performance rate, quality rate, six big losses
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