IMPLEMENTASI METODE LEAN MANUFACTURING UNTUK MENINGKATKAN KAPASITAS PRODUKSI MESIN AUTOMATIC INNER & OUTER PAINT DI PT MANUFAKTUR BAN

DARMAWAN, IMAM AHMAD (2023) IMPLEMENTASI METODE LEAN MANUFACTURING UNTUK MENINGKATKAN KAPASITAS PRODUKSI MESIN AUTOMATIC INNER & OUTER PAINT DI PT MANUFAKTUR BAN. S1 thesis, Universitas Mercu Buana Jakarta.

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Abstract

PT Manufacturing Tires is one of the manufacturing companies in Indonesia that produces tires. Based on data from the production department, there is a discrepancy in the amount of production between the capacity of the building line 11 machine and the capacity of the Automatic Inner & Outer Paint machine. During the period January – June 2022, the average number of production produced by Building machines was 3,780 tires/day. Meanwhile, the average amount of production produced by the Automatic Inner & Outer Paint machine is only 3,069 pcs of tires/day. Identification of waste or non-value-added activities is carried out by integrating Value Stream Mapping (VSM) & Value Stream Mapping Analysis Tools (VALSAT). The analysis phase is carried out by distributing waste questionnaires (Seven Waste Relationship) to respondents and followed by calculating waste assessments. Then further waste identification is carried out using the VALSAT method. The results of the analysis show that the influential waste is transportation and waiting which are contained in the transfer lorry process to the next storage process. Improvements were made by changing the operator competency matrix to add servicemen to assist the lorry transfer process. From the results of the improvement obtained a decrease in processing time from previously 450 seconds to 87 seconds. So that the production capacity of machines has increased from 1,040 pcs/shift (3,120 pcs/day) to 1,323 pcs/shift (3,969 pcs/day). Keywords: Tire, Waste, Value Stream Mapping, VALSAT PT Manufaktur Ban merupakan salah satu perusahaan manufaktur di Indonesia yang memproduksi ban. Berdasarkan data dari departemen produksi, terdapat ketidaksesuaian jumlah produksi antara kapasitas mesin Building line 11 dengan kapasitas mesin Automatic Inner & Outer Paint. Selama periode Januari – Juni 2022, rata-rata jumlah produksi yang dihasilkan oleh mesin Building sebanyak 3.780 pcs ban/hari. Sedangkan rata-rata jumlah produksi yang dihasilkan oleh mesin Automatic Inner & Outer Paint hanya sebanyak 3.069 pcs ban/hari. Pengidentifikasian pemborosan (waste) atau aktivitas yang tidak bernilai tambah dilakukan dengan mengintegrasikan Value Stream Mapping (VSM) & Value Stream Mapping Analysis Tools (VALSAT). Tahap analisa dilakukan dengan menyebarkan kuesioner pemborosan (Seven Waste Relationship) kepada responden dan dilajutkan dengan perhitungan penilaian pemborosan. Kemudian dilakukan identifikasi waste lebih lanjut menggunakan metode VALSAT. Hasil analisa didapatkan waste yang berpengaruh adalah transportation dan waiting yang terdapat pada proses transfer lorry ke storage next process. Perbaikan yang dilakukan dengan perubahan matrix kompetensi operator untuk penambahan serviceman untuk membantu proses transfer lorry. Dari hasil perbaikan diperoleh penurunan waktu proses dari sebelumnya 450 detik menjadi 87 detik. Sehingga kapasitas produksi mesin mengalami kenaikan dari 1.040 pcs/shift (3.120 pcs/hari) menjadi 1.323 pcs/shift (3.969 pcs/hari). Kata Kunci: Ban, Waste, Value Stream Mapping, VALSAT

Item Type: Thesis (S1)
Call Number CD: FT/IND. 23 006
Call Number: ST/16/23/015
NIM/NIDN Creators: 41620120039
Uncontrolled Keywords: Ban, Waste, Value Stream Mapping, VALSAT
Subjects: 300 Social Science/Ilmu-ilmu Sosial > 320 Political dan Government Science/Ilmu Politik dan Ilmu Pemerintahan > 322 Relation of The State of Organized Groups/Hubungan Negara dengan Kelompok Sosial yang Terorganisir > 322.3 Business and Industry/Bisnis dan Industri
600 Technology/Teknologi > 620 Engineering and Applied Operations/Ilmu Teknik dan operasi Terapan
600 Technology/Teknologi > 620 Engineering and Applied Operations/Ilmu Teknik dan operasi Terapan > 620.1-620.9 Standard Subdivisions of Engineering and Applied Operations/Subdivisi Standar Dari Ilmu Teknik dan operasi Terapan
Divisions: Fakultas Teknik > Teknik Industri
Depositing User: ADELINA HASNA SETIAWATI
Date Deposited: 03 Mar 2023 07:18
Last Modified: 03 Mar 2023 07:18
URI: http://repository.mercubuana.ac.id/id/eprint/74632

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