HAKIM, RIZKY RAHMAN (2022) PERENCANAAN KAPASITAS UNTUK MENINGKATKAN PRODUKTIVITAS MELALUI DOWNTIME TERCATAT. S2 thesis, Universitas Mercu Buana Jakarta.
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Abstract
PT. Universal Agri Bisnisindo is a part of De Heus Group which an Agriculture Business, and part of this business is producing Animal Feed. Animal Feed which produces by this company is Fresh Water Fish Feed, Livestock Feed and Shrimp Feed. Sales demand make management make an expansion for this business by making another production line for floating fish feed. After production commissioning, cannot achieved as targeted which 200Ton/day. This production line has several problems that occur daily, so with production tracking that was made in March 2021, average tonnage achievement only 150Ton/day with total downtime 8,019 minutes on that month, if we convert into tonnage would be 50Ton/day less comparing to target. For achiving target on production, downtime analysis, forum group discussion, Fishbone analysis and 5Why analysis was conducted for Capacity Planning for production yield achievement. Has 4 aspect that affected into productivity increament which is Man with 11.32Ton/day, Machine with 23,93Ton/day, Material availability with 11.42Ton/day and Working Method with 4.12 Ton/day. After conducting the action plan, production target was achieved started on July 2021 with 209.4Ton/Day Keywords: Productivity Increament, Downtime, Production Capacity, Fish Bone Analysis PT. Universal Agri Bisnisindo merupakan salah satu bagian dari De Heus Group yang bergerak dibidang Agriculture, salah satunya yaitu perusahaan yang memproduksi pakan ternak. Jenis pakan ternak yang dihasilkan adalah pakan ikan, pakan livestock dan pakan udang. Peningkatan penjualan membuat management melakukan penambahan line produksi baru yang bergerak dibidang pakan ikan apung. Setelah dilakukan commissioning dalam produksi tersebut, target produksi dengan nilai 200Ton/Hari belum bisa tercapai. Terdapat beberapa masalah yang terjadi pada produksi kesehariannya sehingga pada saat dilakukan penelitian awal, rata-rata pencapaian produksi hanya 150Ton/Hari dengan total downtime mencapai 8,019 menit pada bulan Maret 2021 atau jika dikonversikan kepada tonnase sejumlah 50Ton/Hari. Untuk melakukan perbaikan pada hasil produksi, dilakukan metode downtime analysis dan Forum Group Discussion dengan metode Analisa Fish Bone (5M) dan Analisa 5Why dengan mencari Action Plan yang akan dilakukan dan membuat Rencana Peningkatan Produktivitas. Hasil dari Analisa Downtime dengan metode 5M, didapatkan Rencana Peningkatan Produktivitas dengan hasil Man sejumlah 11.32Ton/Hari, Machine 23.93 \Ton/Hari, Material sejumlah 11.41Ton/Hari dan Metode Kerja sejumlah 4.12Ton/hari. Dengan melakukan action plan terhadap peningkatan produktivitas tersebut, terdapat peningkatan kapasitas diatas target mulai pada bulan Juli 2021 dengan pencapaian produksi dengan rata-rata 209.4Ton/Hari Kata Kunci: Peningkatan Produktivitas, Downtime, Kapasitas Produksi, Analisa Fish Bone (5M
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