RANCANGAN PERBAIKAN DOWNTIME PADA MESIN FILLING SIG RVS LINE E UNTUK MENINGKATKAN PRODUKTIVITAS DENGAN METODE OVERALL EQUIPMENT EFFECTIVENESS (Studi Kasus : PT XYZ)

FIRMANSYAH, AGUNG ALDIYANTO (2022) RANCANGAN PERBAIKAN DOWNTIME PADA MESIN FILLING SIG RVS LINE E UNTUK MENINGKATKAN PRODUKTIVITAS DENGAN METODE OVERALL EQUIPMENT EFFECTIVENESS (Studi Kasus : PT XYZ). S1 thesis, Universitas Mercu Buana Jakarta.

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Abstract

PT XYZ is one of the pharmaceutical industries that produces energy drinks with effervescent powder. In order to compete with other companies, one way to maintain smooth production is to increase productivity. However, the problem that occurs is that the high breakdown rate on the Filling SIG RVS Line E machine often hampers productivity. Therefore, this study aims to measure the effectiveness of the SIG RVS LINE E Filling machine with the overall equipment effectiveness (OEE) then determine the dominant cause using six big losses and analyze improvements using Pareto diagrams, fishbone, failure mode and effect analysis (FMEA) and proposed improvements 5W+1H. The most dominant factors causing the six big losses are reduced speed losses with an average value of 10.08%. The improvement priority is based on the FMEA method with the highest RPN value is cutting unit error. Improvements were made by replacing the cross blade adjuster bolt into a tapered blade and standardizing the cross blade setting method using a torque wrench to tighten the bolts. The percentage of the average OEE value of the SIG RVS Line E Filling machine before 80% improvement increased to 87% after repair. Keywords: OEE, Six Big Losses, Pareto Diagram, 5W+1H. PT XYZ merupakan salah satu industri farmasi yang memproduksi minuman berenergi sediaan powder effervescent. Agar dapat bersaing dengan perusahaan lain, salah satu cara untuk menjaga kelancaran produksi yaitu meningkatkan produktivitas. Namun permasalahan yang terjadi ialah tingginya angka breakdown pada mesin Filling SIG RVS Line E seringkali menghambat produktivitas. Oleh karena itu penelitian ini bertujuan untuk mengukur efektivitas mesin Filling SIG RVS LINE E dengan metode overall equipment effectiveness (OEE) kemudian menentukan faktor penyebab dominan menggunakan six big losses serta menganalisa perbaikan dengan diagram pareto, fishbone, failure mode and effect analysis (FMEA) dan usulan perbaikan 5W+1H. Faktor penyebab six big losses yang paling dominan yaitu reduced speed losses dengan nilai rata-rata sebesar 10.08%. Prioritas perbaikan berdasarkan metode FMEA dengan nilai RPN tertinggi yaitu cutting unit error. Perbaikan yang dilakukan yaitu dengan penggantian baut adjuster pisau cross menjadi pisau tirus dan standarisasi cara setting pisau cross menggunakan kunci momen untuk mengencangkan baut. Persentase nilai rata – rata nilai OEE mesin Filling SIG RVS Line E sebelum perbaikan sebesar 80% meningkat menjadi 87% setelah perbaikan. Kata kunci : OEE, Six Big Losses, FMEA, 5W+1H.

Item Type: Thesis (S1)
Call Number CD: FT/IND. 22 099
NIM/NIDN Creators: 41618110100
Uncontrolled Keywords: OEE, Six Big Losses, FMEA, 5W+1H.
Subjects: 000 Computer Science, Information and General Works/Ilmu Komputer, Informasi, dan Karya Umum > 000. Computer Science, Information and General Works/Ilmu Komputer, Informasi, dan Karya Umum > 006 Special Computer Methods/Metode Komputer Tertentu > 006.3 Artificial Intelligence/Kecerdasan Buatan > 006.31 Machine Learning/Pembelajaran Mesin
300 Social Science/Ilmu-ilmu Sosial > 320 Political dan Government Science/Ilmu Politik dan Ilmu Pemerintahan > 322 Relation of The State of Organized Groups/Hubungan Negara dengan Kelompok Sosial yang Terorganisir > 322.3 Business and Industry/Bisnis dan Industri
600 Technology/Teknologi > 600. Technology/Teknologi
700 Arts/Seni, Seni Rupa, Kesenian > 730 Plastic Arts and Sculpture/Seni Plastik dan Seni Patung > 738 Ceramics Arts/Seni Keramik > 738.1 Techniques and Procedures of Ceramics Arts/Teknik Seni Keramik, Prosedur Seni Keramik > 738.18 Maintenance and Repair/Perawatan dan Perbaikan
900 Geography and History/Sejarah, Geografi dan Disiplin Ilmu yang Berkaitan > 970 History of North America/Sejarah Amerika Utara > 973 History of United States of America, USA/Sejarah Amerika Serikat > 973.7 Administration of Abraham Lincoln, 1861-1865/Administrasi Abraham Lincoln, 1861-1865 > 973.73 Operations/Operasional
Divisions: Fakultas Teknik > Teknik Industri
Depositing User: ADELINA HASNA SETIAWATI
Date Deposited: 24 Oct 2022 03:36
Last Modified: 24 Oct 2022 08:47
URI: http://repository.mercubuana.ac.id/id/eprint/70826

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