PERANCANGAN SISTEM AUTOMASI DAN MONITORING KOMPRESSOR ANGIN BERBASIS IOT

ZAINURI, MUHAMMAD (2020) PERANCANGAN SISTEM AUTOMASI DAN MONITORING KOMPRESSOR ANGIN BERBASIS IOT. S1 thesis, Universitas Mercu Buana Bekasi.

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Abstract

ABSTRAK Sistem pneumatic dan spray saat ini merupakan sistem jantung utama pemenuhan kebutuhan dalam suatu industri terutama dalam industri manufaktur baik home appliance maupun otomotif. Kestabilan pressure yang dihasilkan serta kemampuan flowrate yang tinggi merupakan tolak ukur utama dalam suatu sistem air compressed dari kebutuhan dalam melayani mesin-mesin industri, sehingga aka mempengaruhi kualitas hasil produk yang dihasilkan dari suatu mesin produksi dan equipment sistem yang membutuhkan pendinginan air cooling yang stabil sehingga dapat mengurangi cacat produksi serta lost cost yang disebabkan oleh kerusakan sistem atau alat. Proses pengontrolan compressor (air compressed unit) dilakukan dengan menganalisa sistem yang ada sekarang dimana sistem load dan unload kompressor untuk menghasilkan air bertekanan masih munggunakan sistem pressure sensor yang terletak di internal kompressor dan tanpa memperhitungkan flow rate yang di konsumsi. Seangkan pasti terjadi perbedaan pressure antara pressure internal kompressor dengan pressure yang sampai ke unit di lapangan yang berkisar 0,2 – 0,5 bar yang bervariasi bergantung pada seberapa panjang pipa dan banyaknya lekukan. Sehingga seringkali terjadi drop pressure saat beroperasi normal saat terjadi lonjakan seketika pemakaian angin pada line equipment. Berdasarkan pengamatan , terjadinya drop pressure pada kompressor berasal dari beberapa faktor diantaranya pengunaan sistem kontrol PID yang masih kurang real dengan kebutuhan di lapangan, tidak adanya control dari konsumsi flow rate, sistem motor masih menggunakan start-delta walaupun sebagian menggnakan inverter tetapi tingkat responsibility nya masih rendah, dan maintenance dari operator PIC yang kurang sehingga keandalan kompressor tidak terjaga secara optimal. Dengan pengontrolan dan monitoring berbasis sistem automasi IOT dapat membuat sistem bekerja sejara optimal dan efisien. Kata kunci : Kompressor, pressure control, flow rate,monitoring, optimal dan efisien. ABSTRACT Currently, the pneumatic and spray system is the main heart system for meeting the needs of an industry, especially in the manufacturing industry, both home appliance and automotive. The stability of the resulting pressure and high flowrate capability are the main benchmarks in an air compressed system from the need to serve industrial machines, so that it will affect the quality of product results produced from a production machine and system equipment that requires stable cooling air cooling. can reduce production defects and lost costs caused by damage to systems or equipment. The process of controlling the compressor (air compressed unit) is carried out by analyzing the current system where the compressor load and unload system to produce pressurized water still uses a pressure sensor system located on the internal compressor and does not take into account the flow rate consumed. If there must be a pressure difference between the internal pressure of the compressor and the pressure reaching the unit in the field, which ranges from 0.2 to 0.5 bar, which varies depending on how long the pipe is and how many bends. So that there is often a drop in pressure when operating normally when there is a sudden spike in wind usage on line equipment. Based on observations, the occurrence of pressure drop on the compressor comes from several factors including the use of the PID control system which is still less real to the needs in the field, the absence of control of flow rate consumption, the motor system still uses start-delta even though some have used an inverter but the level of responsibility it is still low, and what is equally important is the lack of monitoring & maintenance system from the PIC operator so that the compressor reliability is not optimally maintained. With controlling and monitoring based on the IOT automation system, it can make the system work optimally and efficiently. keywords : Compressor, pressure control, flow rate,monitoring, optimal and efficient.

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