WIGUNA, IGR ARYA (2016) IMPLEMENTASI PROGRAM TPM (TOTAL PRODUCTIVE MAINTENANCE) PADA MESIN CJ4 (STUDI KASUS PADA PT. KIMBERLY-CLARK INDONESIA). S2 thesis, Universitas Mercu Buana Jakarta-Menteng.
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Abstract
The objective of this research is to review the implementation of Total Productive Maintenance (TPM) program in PT Kimberly Clark Indonesia. The research conducted to several problems as follows : what it made wasting cause in production process of CJ4 machine and how the efforts that achieve by the company to reduce wasting on CJ4 machine, in order to achieve Overall Equipment Evectiveness (OEE) based on target that stated. The research is descriptive method (case study) by using quantitative and qualitative approach. The measurement of effectivess level CJ4 machine of PT KCI using method Overall Equipment Evectivenss (OEE), which its calculation starting on January 2014 – Juni 2015 found that the value is still low compared with the standard value < 85% (world class manufacture-JIPM standard). The dominant factor that cause losses at CJ4 machine were: breakdown loss and reduced speed loss. The suggestion for the future are : do the comprehensive training for the operator for increasing their skills and conducting inspection matherial holisticly, did not randomly either before entering the warehouse nor before the matherial is being used, and applied 5S program, and also always doing continuous improvement (Kaizen). This value should be improved to achieve the world class manufacture is >85%. Keywords: Total productive maintenance, Overall equipment effectiveness, 5S, Autonomous maintenance, Preventive maintenance. Penelitian ini bertujuan mengkaji Implementasi program Program Total Productive Maintenance (TPM) pada mesin CJ4 di PT Kimberly Clark Indonesia (KCI). Penelitian dilakukan terhadap beberapa masalah yang ada yaitu : apa yang menyebabkan pemborosan dalam proses produksi pada mesin CJ4, dan bagaimana upaya yang ditempuh oleh perusahaan untuk mengurangi pemborosan yang terjadi pada mesin CJ4 agar mencapai tingkat efektifitas mesin (OEE) sesuai dengan target yang telah ditetapkan. Jenis penelitian yang digunakan dalam penelitian ini adalah deskriptif (studi kasus) dengan menggunakan pendekatan kuantitatif dan kualitatif. Pengukuran tingkat efektivitas mesin CJ4 PT. KCI dilakukan dengan menggunakan metode Overall Equipment Evectiveness (OEE), yang perhitungannya dimulai dari bulan Januari 2014 – Juni 2015, dimana ditemukan nilainya masih rendah dibandingkan dengan nilai standar JIPM (Japan Institute Plant Maintenance) yaitu < 85 %. Faktor dominan yang menyebabkan pemborosan pada mesin CJ4 adalah breakdown loss dan reduced speed loss. Saran untuk perbaikan ke depan: Melaksanakan training terpadu untuk meningkatkan keterampilan para operator mesin, inspeksi material dilakukan secara holistik bukan random baik sebelum masuk ke gudang penyimpanan maupun di bagian produksi sebelum material digunakan dan penerapan program 5S dalam perencanaan perawatan mesin, serta selalu melakukan perbaikan berkelanjutan (Kaizen). Untuk mencapai nilai OEE sesuai dengan target yang telah ditentukan masih perlu dilakukan perbaikan / improvement agar nilai standar OEE untuk world class manufacture sebesar >85%. Keywords: Total productive maintenance, Overall equipment effectiveness, 5S, Autonomous maintenance, Preventive maintenance.
| Item Type: | Thesis (S2) |
|---|---|
| Call Number CD: | CDT-551-16-145 |
| NIM/NIDN Creators: | 55113110298 |
| Uncontrolled Keywords: | Total productive maintenance, Overall equipment effectiveness, 5S, Autonomous maintenance, Preventive maintenance, MPO, Manajemen Operasional |
| Subjects: | 600 Technology/Teknologi > 650 Management, Public Relations, Business and Auxiliary Service/Manajemen, Hubungan Masyarakat, Bisnis dan Ilmu yang Berkaitan > 658 General Management/Manajemen Umum |
| Divisions: | Pascasarjana > Magister Manajemen |
| Depositing User: | MELATI CAHYA FITRIANI |
| Date Deposited: | 03 Jun 2022 04:34 |
| Last Modified: | 21 Jul 2022 07:41 |
| URI: | http://repository.mercubuana.ac.id/id/eprint/62558 |
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