AZIZ, RAAFI NUR (2020) ANALISA PENGENDALIAN CACAT PRODUK CATODE CHASE DENGAN METODE QUALITY CONTROL CIRCLE (QCC) DI PT. ASTOM INDONESIA. S1 thesis, Universitas Mercu Buana.
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Abstract
PT. Astom Indonesia is a company engaged in the Stamping Press industry, one of the products it produces is Catode Chase. There is a defect in the production of Catode Chase for the period January 2019 - July 2019. In the CR2025 Catode Chase product has the largest production amount of 6,667,500 Pcs. This research aims to reduce the number of defects by providing recommendations for improvement. The method used is QCC (Quality Control Circle) by using FMEA (Failure Mode and Effect Analysis) tools to provide recommendations for improvement suggestions for urgent problems. The most dominant type of defect of the CR2025 Catode Chase product is Dented based on the results of the analysis using the Pareto diagram at the Analyze stage and obtained the cause of the Dented defect using the Fishbone Diagram. In the Improve stage, the calculation of FMEA obtained the most potential cause of the problem, namely the lack of maintenance on the machine, with a Risk Priority Number (RPN) of 288 so that it becomes a priority for improvement. Proposed maintenance on the press for each beginning of a shift that is for 60 minutes consisting of several processes. The maintenance is carried out so that the machine can be well maintained and guarantee the machine can operate during one shift, thereby expected to reduce the number of defects in the production process. Then, a control proposal is given to avoid new problems from the Control stage. Keywords: Catode Chase, Quality, Defect, QCC, FME
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