IRFAN, MOCHAMAD (2020) ANALISIS OVERALL EQUIPMENT EFFECTIVENESS UNTUK MENINGKATKAN KEEFEKTIFAN PADA MESIN PRESS. S1 thesis, Universitas Mercu Buana Jakarta.
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Abstract
The manufacturing industry, especially the automotive industry in Indonesia, is growing rapidly. A company's policy to win business competition requires great effectiveness and efficiency in company management. One of the policies taken at PT XYZ is to increase production capacity. This policy is implemented with the addition of machines and increased output on existing machines. Method used to measure machine performance in PT. XYZ is one of the Total Equipment Security (OEE) based on Total Productive Maintenance (TPM). From the calculation results, the percentage of Overall Value of Equipment Efficiency (OEE) in August 2019 is 70%. The value obtained does not meet the standard value set at the result of the OEE value of 85%. When viewed in the Pareto Diagram for the Reduce Speed Loss factor has the highest amount of time loss and the lowest cumulative frequency of the Big Six Losses which greatly affects the OEE value obtained. PT. XYZ must provide training to the operator on machine maintenance so that the performance of the press machine can be improved, perform die inspections and make related schedules in routine die inspections, make a special team of Inspectors to be able to perform periodic inspections, and make provisions on spare parts. important Keywords: Overall Equipment Efficiency (OEE), Reducing Speed Loss, Six Big Losses, Total Productivity Maintenance (TPM). Industri manufaktur khususnya industri otomotif di Indonesia sangat berkembang begitu pesat. Kebijakan suatu perusahaan untuk memenangkan persaingan bisinis sangat dibutuhkannya suatu keefektifan dan effisienan dalam pengelolaan perusahaan. Kebijakan yang di ambil pada PT.XYZ salah satunya adalah meningkatkan kapasitas produksi. Kebijakan ini dilakukan dengan adanya penambahan mesin maupun meningkatan output pada mesin-mesin yang sudah ada. Metode yang digunakan untuk mengukur kinerja mesin pada PT.XYZ salah satunya adalah Overall Equipment Effetiveness (OEE) yang dasari dari Total Productive Maintenance (TPM). Dari hasil perhitungan diperoleh presentase nilai Overall Equipment Effectiveness (OEE) pada bulan Agustus 2019 yaitu sebesar 70%. Nilai yang diperoleh belum mencukupi standar nilai yang sudah ditetapkan pada hasil nilai OEE yang nilainya sebesar 85%. Bila dilihat pada Diagram Pareto untuk faktor Reduce Speed Loss memiliki total time loss terbanyak dan frekuensi kumulatif terendah dari Six Big Losses yang sangat mempengaruhi hasil nilai OEE yang sudah didapat. PT.XYZ harus memberikan pelatihan kepada operator terhadap maintanence mesin tersebut sehingga performance mesin press dapat meningkat, melalukan inpeksi terhadap die dan membuat penjadwalan terkait dalam pemeriksaan die secara rutin, Membuat tim Inspektor khusus agar dapat melakukan inspeksi secara rutin, dan melalukan penyetokan terhadap suku cadang yang krusial Kata kunci : Overall Equipment Effetiveness (OEE), Reduce Speed Loss, Six Big Losses, Total Productive Maintenance (TPM)
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