KHOIRUDIN, SYIFA (2020) PENINGKATAN OVERALL EQUIPMENT EFFECTIVENESS PADA MESIN CUTTING DENGAN MEMINIMUMKAN SIX BIG LOSSES (STUDI KASUS PT EDS MANUFACTURING INDONESIA). S2 thesis, Universitas Mercu Buana Jakarta.
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Abstract
This study aims to analyze the achievement of Overall Equipment Effectiveness on the cutting machine by minimizing the Six Big Losses that occur on the cutting machine. The research data are monthly data for the period January 2017 to June 2018. The sampling method used was purposive sampling. From a population of 18 carline areas with a total of 148 cutting machine units, 3 carline areas with the lowest OEE achievement as a sample. The analytical method used in the study is the analysis of OEE calculations and six big losses with a fishbone diagram analysis. The results showed the cause of the OEE value not yet achieved in the Toyota Bfree carline was the low Performance Efficiency results of 72.56% and the high Equipment Failure losses of 94.57%. In the Toyota Hiace carline is the low Performance Efficiency results of 69.25% and the high Equipment Failure losses of 88.70%. On the Toyota Vitz carline is the low availability of 76.81% and the high Equipment Failure losses of 87.01%. With suggestions for improvements given to increase the value of OEE companies based on factors Man, Machine, Method, Material, and Environment. Keywords: Overall Equipment Effectiveness, Six Big Losses, Fishbone Diagrams, Cutting Machines Penelitian ini bertujuan menganalisis pencapaian Overall Equipment Effectiveness pada mesin cutting dengan meminimalisir Six Big Losses yang terjadi pada mesin cutting. Data penelitian merupakan data bulanan untuk periode Januari 2017 sampai dengan Juni 2018. Metode sampling yang digunakan adalah purposive sampling. Dari populasi 18 area carline dengan total 148 unit mesin cutting, 3 area carline dengan pencapaian OEE terendah sebagai sampel. Metode analisis yang digunakan dalam penelitian adalah analisis perhitungan OEE dan six big losses dengan analisa diagram fishbone. Hasil penelitian menunjukkan penyebab belum tercapainya nilai OEE pada carline Toyota Bfree adalah rendahnya hasil Performance Efficiency sebesar 72,56% dan tingginya losses Equipment Failure sebesar 94,57%. Pada carline Toyota Hiace adalah rendahnya hasil Performance Efficiency sebesar 69,25% dan tingginya losses Equipment Failure sebesar 88,70%. Pada carline Toyota Vitz adalah rendahnya hasil Availability sebesar 76,81% dan tingginya losses Equipment Failure sebesar 87,01%. Dengan saran perbaikan yang diberikan untuk meningkatkan nilai OEE perusahaan berdasarkan faktor Man, Machine, Method, Material, dan Environtment. Kata kunci: Overall Equipment Effectiveness, Six Big Losses, Diagram fishbone, Mesin Cutting
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