"PERANCANGAN DAN IMPLEMENTASI TRAINER KIT PLC BERBASIS INDUSTRIAL INTERNET OF THINGS (IIOT) MENGGUNAKAN PLC OMRON CP1L SEBAGAI MEDIA PEMBELAJARAN SISTEM OTOMASI INDUSTRI."

MAALIKAL, VALENTIO GUSTI (2026) "PERANCANGAN DAN IMPLEMENTASI TRAINER KIT PLC BERBASIS INDUSTRIAL INTERNET OF THINGS (IIOT) MENGGUNAKAN PLC OMRON CP1L SEBAGAI MEDIA PEMBELAJARAN SISTEM OTOMASI INDUSTRI.". S1 thesis, Universitas Mercu Buana Jakarta.

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Abstract

The rapid advancement of industrial automation technology has created a need for educational tools that can integrate control and monitoring systems based on the Industrial Internet of Things (IIoT). This study aims to design and develop a PLC teaching kit that utilizes IIoT technology, employing the Omron CP1L PLC as a learning aid for teaching industrial automation systems. The system combines the Omron CP1L PLC, the Haiwell HMI, and the Haiwell cloud service, along with a three-phase induction motor control circuit using the Direct On Line (DOL) and Forward-Reverse methods. This research was conducted using the Research and Development (R&D) method, which includes the stages of identifying needs, designing hardware and software components, building the system, and testing the functionality and effectiveness of the trainer kit. The system consists of an Omron CP1L PLC as the main controller, a Haiwell HMI as the interface for operating the system, Haiwell Cloud as a platform for online monitoring, and a three-phase induction motor control circuit that uses the Direct On Line (DOL) and Forward-Reverse methods. All control logic was designed using CX-Programmer software with the Ladder Diagram programming language. Based on the results of implementation and testing, the trainer kit successfully performed its control functions as planned. All PLC inputs and outputs functioned properly; motor control using both the DOL and Forward-Reverse methods operated accurately; and communication between the PLC, HMI, and Haiwell Cloud ran smoothly, allowing for direct and continuous monitoring of system data. Time-response test results showed an average of 116.2 ms for Start and 108.4 ms for Stop in the DOL system, as well as 115.4 ms for Forward and 122.6 ms for Reverse in the Forward-Reverse system. Cycle and interlock testing was performed five times for each scenario, and the results achieved a 100% success rate. Based on these results, the developed trainer kit can be used as a learning tool for IIoTbased industrial automation that combines control, monitoring, and data acquisition functions into a single system. Keywords: Industrial Internet of Things (IIoT), Omron CP1L PLC, Trainer Kit, Haiwell Cloud, HMI, Ladder Diagram, Direct On Line (DOL), Forward-Reverse. Perkembangan teknologi otomasi industri semakin pesat, sehingga membutuhkan media pembelajaran yang bisa menggabungkan sistem kontrol dan pemantauan yang didasarkan pada Industrial Internet of Things (IIoT). Penelitian ini bertujuan untuk membuat dan mengembangkan kit pengajar PLC yang menggunakan teknologi IIoT, dengan memanfaatkan PLC Omron CP1L sebagai alat bantu pembelajaran dalam mengajar sistem otomasi industri. Sistem yang dibuat menggabungkan PLC Omron CP1L, HMI Haiwell, dan layanan cloud Haiwell serta rangkaian kontrol motor induksi tiga fasa menggunakan metode Direct On Line (DOL) dan Forward-Reverse. Penelitian ini dilakukan dengan metode Research and Development (R&D) yang meliputi tahapan pengidentifikasian kebutuhan, merancang komponen perangkat keras dan perangkat lunak, membangun sistem, serta melakukan pengujian terhadap fungsi dan efektivitas trainer kit. Sistem yang dibuat terdiri dari PLC Omron CP1L sebagai pengendali utama, HMI Haiwell sebagai antarmuka untuk mengoperasikan sistem, Haiwell Cloud sebagai media untuk memantau secara online, serta rangkaian pengendali motor induksi tiga fasa yang menggunakan metode Direct On Line (DOL) dan Forward-Reverse. Seluruh logika kontrol dirancang menggunakan perangkat lunak CX-Programmer dengan bahasa pemrograman Diagram Tangga. Berdasarkan hasil penerapan dan pengujian, trainer kit berhasil melakukan fungsi pengendalian sesuai dengan rencana yang telah ditentukan. Semua input dan output PLC berjalan dengan baik, proses mengendalikan motor baik menggunakan metode DOL maupun Forward-Reverse berjalan dengan tepat, serta komunikasi antara PLC, HMI, dan Haiwell Cloud berjalan lancar sehingga data sistem bisa diawasi secara langsung dan terus menerus. Hasil uji respons waktu menunjukkan rata-rata 116,2 ms untuk Start dan 108,4 ms untuk Stop pada sistem DOL, serta 115,4 ms untuk Forward dan 122,6 ms untuk Reverse pada sistem ForwardReverse. Pengujian siklus dan interlock dilakukan lima kali untuk setiap skenario, dan hasilnya mencapai tingkat keberhasilan 100%. Berdasarkan hasil tersebut, trainer kit yang telah dikembangkan bisa dipakai sebagai alat pembelajaran untuk otomasi industri berbasis IIoT yang menggabungkan fungsi pengendalian, pemantauan, dan pemindai data dalam satu sistem. Kata kunci: Industrial Internet of Things (IIoT), PLC Omron CP1L, Trainer Kit, Haiwell Cloud, HMI, Ladder Diagram, Direct On Line (DOL), Forward-Reverse.

Item Type: Thesis (S1)
NIM/NIDN Creators: 41422010011
Uncontrolled Keywords: Industrial Internet of Things (IIoT), PLC Omron CP1L, Trainer Kit, Haiwell Cloud, HMI, Ladder Diagram, Direct On Line (DOL), Forward-Reverse.
Subjects: 000 Computer Science, Information and General Works/Ilmu Komputer, Informasi, dan Karya Umum > 000. Computer Science, Information and General Works/Ilmu Komputer, Informasi, dan Karya Umum > 004 Data Processing, Computer Science/Pemrosesan Data, Ilmu Komputer, Teknik Informatika > 004.6 Interfacing and Communications/Tampilan Antar Muka (Interface) dan Jaringan Komunikasi Komputer > 004.67 Wide Area Network (WAN)/Wide Area Network > 004.678 Internet (World Wide Web)/Internet
100 Philosophy and Psychology/Filsafat dan Psikologi > 150 Psychology/Psikologi > 153 Conscious Mental Process and Intelligence/Intelegensia, Kecerdasan Proses Intelektual dan Mental > 153.1 Memory and Learning/Memori dan Pembelajaran > 153.15 Learning/Pembelajaran
600 Technology/Teknologi > 620 Engineering and Applied Operations/Ilmu Teknik dan operasi Terapan > 621 Applied Physics/Fisika terapan > 621.3 Electrical Engineering, Lighting, Superconductivity, Magnetic Engineering, Applied Optics, Paraphotic Technology, Electronics Communications Engineering, Computers/Teknik Elektro, Pencahayaan, Superkonduktivitas, Teknik Magnetik, Optik Terapan, Tekn
700 Arts/Seni, Seni Rupa, Kesenian > 750 Painting and Paintings/Seni Lukis dan Lukisan > 758 Other Subjects/Subjel Lainnya > 758.6 Industrial and Technical Subjects/Subjek Industri dan Teknik
Divisions: Fakultas Teknik > Teknik Elektro
Depositing User: khalimah
Date Deposited: 26 Aug 2026 01:20
Last Modified: 26 Aug 2026 01:20
URI: http://repository.mercubuana.ac.id/id/eprint/103380

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