DASRIL, LUCKY ANDRA (2025) ANALISIS PENYEBAB NILAI OVERALL EQUIPMENT EFFECTIVENESS (OEE) MESIN STRIPPING KUNGLONG 7 TIDAK MENCAPAI STANDARD WORLD CLASS DENGAN MENGGUNAKAN METODE ROOT CAUSE ANALYSIS (RCA). S1 thesis, Universitas Mercu Buana Jakarta.
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Abstract
This research aims to analyze the effectiveness of the Kunglong 7 Stripping Machine in a pharmaceutical industry and propose improvement actions to increase its Overall Equipment Effectiveness (OEE) value. The method used in this study is Root Cause Analysis (RCA), supported by the Pareto diagram, fishbone diagram, and the 5W+1H approach to identify the root causes of reduced machine effectiveness. The research data were obtained from production observations between June and November 2024, covering the machine’s availability rate, performance rate, and quality rate. The results showed that the average OEE value of the Kunglong 7 Stripping Machine was 79.88%, which is still below the world-class OEE standard of 85%. The lowest component was the availability rate with an average of 85.84%, while the performance rate and quality rate reached 91.71% and 99.35%, respectively. The lowest OEE occurred in June at 52.69%, caused by high downtime due to sealing problems (22.55% of total downtime). Based on the RCA analysis, the main causes of low effectiveness were identified in human, machine, method, material, and environmental factors. Improvement proposals include routine calibration of temperature sensors, preparation of SOPs and daily checklists, operator training, and evaluation of foil materials. The implementation of these improvement actions is expected to reduce downtime and increase the OEE value of the Kunglong 7 Stripping Machine to reach the world-class standard. Keywords: Overall Equipment Effectiveness (OEE), Root Cause Analysis (RCA), Sealing Problem, 5W+1H Penelitian ini bertujuan untuk menganalisis efektivitas mesin Stripping Kunglong 7 di industri farmasi serta memberikan usulan perbaikan guna meningkatkan nilai Overall Equipment Effectiveness (OEE). Metode yang digunakan adalah Root Cause Analysis (RCA) dengan alat bantu diagram Pareto, fishbone diagram, dan pendekatan 5W+1H untuk mengidentifikasi akar penyebab penurunan efektivitas mesin. Data penelitian diperoleh dari hasil observasi produksi selama bulan Juni hingga November 2024, meliputi data availability rate, performance rate, dan quality rate mesin. Hasil penelitian menunjukkan bahwa nilai rata-rata OEE mesin Stripping Kunglong 7 sebesar 79,88%, masih berada di bawah standar world class OEE yaitu 85%. Komponen dengan nilai terendah adalah availability rate dengan rata-rata 85,84%, sedangkan performance rate dan quality rate masing-masing mencapai 91,71% dan 99,35%. Nilai OEE terendah terjadi pada bulan Juni sebesar 52,69%, akibat tingginya downtime yang disebabkan oleh sealing problem (22,55% dari total waktu henti). Berdasarkan analisis RCA, penyebab utama penurunan efektivitas berasal dari faktor manusia, mesin, metode, material, dan lingkungan. Usulan perbaikan meliputi kalibrasi sensor suhu secara rutin, penyusunan SOP dan checklist pengecekan harian, pelatihan operator, serta evaluasi bahan foil. Implementasi usulan ini diharapkan dapat menurunkan downtime dan meningkatkan nilai OEE mesin Stripping Kunglong 7 hingga mencapai standar kelas dunia. Kata Kunci: Overall Equipment Effectiveness (OEE), Root Cause Analysis (RCA), Sealing Problem, 5W+1H
| Item Type: | Thesis (S1) |
|---|---|
| Call Number CD: | FT/IND. 26 001 |
| NIM/NIDN Creators: | 41621110038 |
| Uncontrolled Keywords: | Overall Equipment Effectiveness (OEE), Root Cause Analysis (RCA), Sealing Problem, 5W+1H |
| Subjects: | 600 Technology/Teknologi > 650 Management, Public Relations, Business and Auxiliary Service/Manajemen, Hubungan Masyarakat, Bisnis dan Ilmu yang Berkaitan > 653 Shorthand/Penulisan Cepat, Penulisan dengan Tangan > 653.3 Machine Systems/Sistem Mesin 600 Technology/Teknologi > 670 Manufacturing/Manufaktur, Pabrik-pabrik |
| Divisions: | Fakultas Teknik > Teknik Industri |
| Depositing User: | khalimah |
| Date Deposited: | 17 Jan 2026 01:53 |
| Last Modified: | 17 Jan 2026 01:53 |
| URI: | http://repository.mercubuana.ac.id/id/eprint/100577 |
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